Uvar UDI 6Matic 706M002 Maintenance Manual Download Page 6

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UDI  5-3-2020

Maintenance Manual - 6Matic

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Specification of lagers sizes upon request

*   

The flush flow rate is based on 2 Bar pressure difference.

**   

The amount of flushing water is based on 2 Bar pressure difference.

Type

7

0

6

M

0

0

2

7

0

6

M

0

0

3

7

0

6

M

0

3

4

7

0

6

M

0

0

4

7

0

6

M

0

0

6

7

0

6

M

0

8

6

7

0

6

M

0

0

8

7

0

6

M

1

2

8

7

0

6

M

0

1

2

Connection - B

inch

2"

3"

4"

4"

6"

6"

8"

8"

12"

Diameter - D

inch

12"

12"

12"

12"

12"

16"

16"

16"

16"

Flange 

(ISO 7005

PN10)

50

80

100

100

150

150

200

200

300

  Pitch

mm

125

160

180

180

240

240

295

295

400

  Bolt holes

mm 4x Ø18 8x Ø18 8x Ø18 8x Ø18 8x Ø22 8x Ø22 8x Ø22 8x Ø22 12x Ø22

Weight

kg

177

179

183

214

217

310

314

335

350

Length - L

mm

1480

1480

1480

1660

1660

1925

1925

2225

2225

C-C flanges - A

mm

430

430

430

600

600

780

780

990

990

Drain valve

inch

1½"

1½"

1½"

2"

2"

2"

2"

2"

2"

Screen area

cm2

2500

2500

2500

4000

4000

6000

6000

8000

8000

Max. pressure

bar

10

10

10

10

10

10

10

10

10

Min. flush press.

bar

2

2

2

2

2

2

2

2

2

Flush cap. min. * m3/h

8

8

8

10

10

12

12

14

14

Flushing water **

ltr

67

67

67

83

83

100

100

117

117

Motor

1 phase 230V/50Hz (other voltages on request)

Size E

mm

540

540

540

540

540

575

575

575

575

Size H

mm

650

650

650

650

650

780

780

780

780

Size L1

mm

2480

2480

2480

2780

2780

3280

3280

3830

3830

Summary of Contents for UDI 6Matic 706M002

Page 1: ...DI 5 3 2020 Maintenance Manual 6Matic Subject to modifications No liability accepted for errors or misprints Automatic Screen Filter 6 Matic Installation Operation and Maintenance Manual Serial Number...

Page 2: ...UDI 5 3 2020 Maintenance Manual 6Matic Subject to modifications No liability accepted for errors or misprints...

Page 3: ...on 14 7 2 Continous flush 14 7 3 Fault 14 8 Shut down draining procedures 15 8 1 Shut down procedure 15 8 2 Drainage procedure 15 9 Preventive maintenance inspections 16 9 1 Daily 16 9 2 Bi weekly 16...

Page 4: ...d precautions for working with your type of equipment and or environment Authorized personnel should perform all maintenance tasks Prior to performing a procedure read it through to the end and unders...

Page 5: ...rostatic powder coating Optional Stainless Steel Filtration Screens Sintered multi layer screen Stainless Steel 316 Gaskets SBR Synthetic Rubber Optional other materials Model In Outlet diameter Max F...

Page 6: ...0 240 240 295 295 400 Bolt holes mm 4x 18 8x 18 8x 18 8x 18 8x 22 8x 22 8x 22 8x 22 12x 22 Weight kg 177 179 183 214 217 310 314 335 350 Length L mm 1480 1480 1480 1660 1660 1925 1925 2225 2225 C C fl...

Page 7: ...able polyester applied electro statically and oven cured on a zinc phosphate layer for maximum anti corrosion protection both internally and externally Access to the internal parts of the filter is th...

Page 8: ...evel 0 5 bar 7 5 psi the filter controller activates the self cleaning process B Flushing mode When flushing command is activated the controller activates the flushing valve 6 and the gear motor 5 The...

Page 9: ...ot be longer than the pre set value determined by the operator 3 Manually initiated flushing by pressing a button on the controller Testing the pressure differential switch When functioning correctly...

Page 10: ...e or DP The gear motor and the flushing valve are activated simultaneously by the controller The Yellow Flushing light on the control board is ON The timer activates the flushing cycle according to pr...

Page 11: ...tant supply of water is required downstream during filter servicing 6 Ensure that the filter is mounted in the proper flow direction as indicated by the arrows on the filter housing As a check the inl...

Page 12: ...he time needed for the closure is depending on the type of valve installed The flush cycle will be started when both the eletrical motor and the solenoid on the flushing valve are activated A flushing...

Page 13: ...o the next cycle will start to be measured again after each ending of a flushing sequence Connect de DP switch directly to the IO board of the PLC of computer without routing through a relay Advise Ge...

Page 14: ...shed line 24B 24A Screen filter standard Disc filter Screen filter If drainage is to be installed under the manual valve use a funnel or other means so it will be visible when the valve is left open A...

Page 15: ...power is available to the electrical board and that the main switch on the electrical board is in the OFF position 7 Check that the flushing valve drain lines are installed 8 Check that the upstream a...

Page 16: ...flushing cycle after time interval that is preset in the flushing controller or the filter will perform a flushing cycle due to the pressure differential switch command D P whichever is first If the...

Page 17: ...iate an additional manual flushing cycle to relieve the pressure in the filter or open the manual drain valve 22 8 2 Drainage procedure Prior to accessing the filter internals it is necessary to drain...

Page 18: ...consists of paint Ocean W7 grease and OKS 1110 0 Silicon grease is standard delivered with the filter 9 1 Daily Repair any damage to the protective coating of the filter without delay Prior to applica...

Page 19: ...ector unit 9 is fully seated in the filter the drive shaft 39 is then fully visible interrupt the power supply of the motor with the main switch 3 Apply a thin layer of Ocean 7W or equivalent grease t...

Page 20: ...2 and check the nozzles on the collector unit 9 for wear 9 Clean the complete screen by means of a high pressure cleaner 10 Remove the screen seals 8 4 11 Remove the bolts 35 from the shaft guide 19 1...

Page 21: ...of the reversing mechanism 14 1 Apply Ocean 7W or equivalent to the shaft of the reversing mechanism 14 1 Place the shaft of the reversing mechanism 14 1 in the drive pawl housing 14 5 Place the driv...

Page 22: ...bolts 49 50 11 Place the spacer ring 57 and mount the shear pin nut 52 53 pay attention to the connection between the drive shaft adapter 45 and the drive shaft sleeve 46 12 Place the plastic protect...

Page 23: ...3 by loosening the bolts Partcode set 4S7863R02400 Partcode set 4S7863R08401 Description Model 706M002 706M003 706M034 706M004 706M006 Model 706M086 706M008 706M128 706M012 2 Cover Gasket 4S78519103 4...

Page 24: ...ith a new O ring for the guide stopper 8 6 and a new the wiper seal 8 10 21 Replace the collector upper guide 8 2 with a new guide seal 8 9 22 Reinstall the collector unit back into the screen through...

Page 25: ...nd install the shaft guide 43 back and tighten the attaching bolts 44 13 Install back the worm gear motor over the drive shaft adapter 45 and tighten the bolts 49 50 14 Place the spacer ring 57 and mo...

Page 26: ...se one of the cleaning methods below never combine cleaning methods Only after thorough rinsing of the filter screen with clean water is it allowed to change the chemical cleaning method Always read t...

Page 27: ...t line 5 Pressure drop too high Pressure drop on filter difference in readings of pressure gage D P is high over 0 5 bar 7 psi Trigger a flush cycle 6 D P remains high after a flush cycle Check flow r...

Page 28: ...ility accepted for errors or misprints 11 SPARE PARTS The following page depicts a typical filter assembly and indicates proper part description and location Please refer to these descriptions paragra...

Page 29: ...DI 5 3 2020 Maintenance Manual 6Matic Subject to modifications No liability accepted for errors or misprints 11 2 Illustrated Parts Breakdown Self Cleaning Assembly 11 3 Illustrated Parts Breakdown Sc...

Page 30: ...Screen Seal 4S7851B9160 4S7851B9160 4S71500804 4S71500804 8 5 Collector Lower Guide 4S7863R020085 4S7863R020085 4S7863R080085 4S7863R080085 8 6 Guide Stopper 4S71500302 4S71500302 4S71500302 4S715003...

Page 31: ...08022 4S7863R08022 20 Nut UNC L0612102U L0612102U L0610304U L0610304U 21 Elbow 4S70600021 4S70600021 4S70600021 4S70600021 22 Ball Valve 4S102009S 4S102009S 4S102009S 4S102009S 23 Nipple 4S70600023 4S...

Page 32: ...56 4S70600056 4S70600056 57 Spacer 4S70600057 4S70600057 4S70600057 4S70600057 58 Differential Pressure Switch 1U05010142 1U05010142 1U05010142 1U05010142 59 Control Box Side Cover Y8510203 SST Y85102...

Page 33: ...modifications No liability accepted for errors or misprints 12 HYDRAULIC CONTROL DIAGRAM Measuring Point Function Value P1 Inlet pressure 2 10 Bar P2 Outlet pressure P1 0 5 Bar max P3 Flushchamer pres...

Page 34: ...100 130 200 300 2 2500 cm good 10 25 25 25 25 25 25 25 fair 17 25 25 25 25 25 25 contaminated 15 20 25 25 25 25 25 3 2500 cm good 10 25 40 40 40 40 40 40 fair 17 25 40 40 40 40 40 contaminated 15 20 3...

Page 35: ...on the following TSS values Total Suspended Solids in ppm Good TSS 10ppm mg ltr Fair TSS 30ppm mg ltr Contaminated TSS 50ppm mg ltr Differentiation based on contamination type organic and inorganic an...

Page 36: ...03 0 05 0 021 0 46 0 83 706M034 0 07 0 16 0 28 0 44 0 64 1 13 706M004 0 07 0 16 0 28 0 44 0 64 1 13 706M006 0 06 0 09 0 12 0 22 0 35 0 5 0 68 0 89 706M086 0 06 0 09 0 12 0 22 0 35 0 5 0 68 0 89 Model...

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