Utilimaster Aeromaster Service Manual Download Page 10 | Manualshive

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Utilimaster Aeromaster Service Manual Download Page 10

10 of 11

03103436-A10015 Rev. C

July 16, 2021

Jump Seat Replacement

Jump Seat Removal

1.

Remove the locknuts attaching the jump seat wall mount and discard the 3/8‑16 fasteners.

2.

If replacing jump seat back pad, remove 1/4‑20 screws from the cargo side.

Jump Seat Installation

1. Align the jump seat wall mount with holes on the bulkhead and attach with

new

3/8‑16 bolts,

washers and two-way locknuts.

2.

Torque nuts to 26–30 ft•lb.

3.

Align the jump seat back pad with holes on the bulkhead and attach with 1/4‑20 screws.

1/4-20 SCREW

BACK PAD

1/4-20 SCREW

BACK PAD

3/8-16 BOLT

WASHER

NUT

3/8-16 BOLT

WASHER

NUT

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Summary of Contents for Aeromaster

Page 1: ...rt abrasion to the seat belt webbing or damage to the buckle latch plate retractor or hardware Replace the seat belt only with a belt recommended by Utilimaster If any part of the seat belt requires replacement the entire belt must be replaced An installation guide is attached to every replacement belt If the seat belt is replaced all components must be mounted back in the same position as the ori...

Page 2: ...erview Do NOT remove cardboard spacer until the retractor is mounted The retractor must be mounted at the proper angle before web will freely extend Cardboard spacer must be removed after seat belt is fully installed Read vendor instructions carefully Failure to install and inspect can result in injury or death of user ...

Page 3: ...3 of 11 03103436 A10015 Rev C July 16 2021 RETRACTOR UPPER SEAT BACK LOWER JUMP SEAT SEAT BELT BUCKLE D LOOP Bulkhead mounted jump seat overview ...

Page 4: ...ions of the vehicle An ALR Automatic Locking Retractor system is sensitive to sudden pulls on the belt If it locks release the belt let it retract and slowly pull it out again Seat Belt Buckle Check the buckle for proper operation by inserting the latch and listening for an audible click Verify that the buckle is not damaged and that the plastic casing is not broken or cracked Examine the seat bel...

Page 5: ...he retractor cover and remove the bolt 3 Remove the bolt holding the seat belt end bracket attached to the outboard side of the seat 4 On the inboard side of the seat remove the bolt holding the seat belt buckle assembly D Loop Wear WEBBING CUT FRAYED OR WORN AT D LOOP GUIDE Buckle Wear BUCKLE CRACKED OR BROKEN CABLE DAMAGED OR FRAYED When a seat belt is replaced both halves must be replaced Use t...

Page 6: ...Belt Replacement The outboard side refers to the side closest to the door jump seat occupant s right hand side The inboard side is the side toward the center of the vehicle Jump Seat Belt Removal 1 Remove the bolt attaching the D Loop to the bulkhead above the seat on the outboard side 2 Snap open the retractor cover and remove the bolt 3 Remove the bolt holding the seat belt bracket to the seat b...

Page 7: ...own into place 5 Mount the seat belt end bracket to the seat belt mount below the seat on the outboard side 6 Tighten the nut to 32 49 ft lb 7 Mount the seat belt buckle assembly on the inboard side of the seat with the release button facing away from the occupant 8 Tighten the nut to 32 49 ft lb End bracket attached to seat belt mount Jump seat belt buckle assembly Seat belt latch Safety belt end...

Page 8: ...o 10 12 ft lb Pedestal Replacement Pedestal Removal 1 Remove and discard the 4 bolts and nuts attaching the pedestal to the cab floor 2 Remove the one bolt attaching the seat belt to the pedestal 3 Pull out the pedestal seat Pedestal Installation 1 Reverse the removal procedure 2 Replace fasteners with new Grade 8 fasteners 3 Torque to 75 95 ft lb LCK WASHER 5 16 NUT PEDESTAL WASHER SEAT STUD LCK ...

Page 9: ...s attaching the seat mount to the bulkhead 3 Remove and discard the bolts and locknuts attaching the jump seat to the bulkhead Jump Seat Installation 1 Align the jump seat back with holes on the bulkhead and attach with Grade 8 5 16 18 fasteners 2 Torque nuts to 14 18 ft lb 3 Align the jump seat with holes on the bulkhead and attach with new 1 2 13 fasteners and two way locknuts 4 Torque nuts to 6...

Page 10: ...back pad remove 1 4 20 screws from the cargo side Jump Seat Installation 1 Align the jump seat wall mount with holes on the bulkhead and attach with new 3 8 16 bolts washers and two way locknuts 2 Torque nuts to 26 30 ft lb 3 Align the jump seat back pad with holes on the bulkhead and attach with 1 4 20 screws 1 4 20 SCREW BACK PAD 1 4 20 SCREW BACK PAD 3 8 16 BOLT WASHER NUT 3 8 16 BOLT WASHER NU...

Page 11: ...herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Shyft expressly disclaims all responsibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photocopied reproduced or tr...

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