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Pg. 12

BLL-45-P

8. Battery Pack

FUEL GAUGE

Use the Fuel Gauge to determine the battery pack‘s remaining run time. Press the Fuel Gauge 

button to display the lights. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of 

charge is left, 1 light on the fuel gauge will flash slowly. 

NOTE: If the Fuel Gauge doesn‘t appear to be working, place the battery pack on the charger and 

charge as needed.

Compared to NiCd battery pack types, MILWAUKEE Li-Ion battery packs deliver fade-free power 

for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To 

signal the end of discharge, 1 light on the fuel gauge will flash quickly for 2-3 seconds and the tool 

will not run. Charge the battery pack.

NOTE: Immediately after using the battery pack, the Fuel Gauge may display a lower charge than it 

will if checked a few minutes later. The battery cells recover some of their charge after resting. 

BATTERY PACK PROTECTION

To protect itself from damage and extend its life, the battery pack‘s intelligent circuit monitors cur-

rent draw and temperature. In extremely high torque, binding, stalling, and short circuit situations, 

the battery pack will turn OFF the tool if the current draw becomes too high. All the fuel gauge 

lights will flash. Release the trigger and restart. Under extreme circumstances, the internal tempe-

rature of the battery could become too high. If this happens, the fuel gauge lights will flash in an 

alternating pattern and the tool will not run. Allow the battery to cool down. 

Summary of Contents for BLL-45-P

Page 1: ...5 P Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Page 2: ...own Page 18 12 Parts List Page 19 13 Tool Maintenance Page 20 THANK YOU for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please rea...

Page 3: ...ed options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and workmanship Subje...

Page 4: ...hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe i...

Page 5: ...ls together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable b...

Page 6: ...Pg 6 BLL 45 P Head locking pin Eyelet and ring Label Release button Carrying loop Battery pack Battery release buttons LED worklight Advance trigger Movable blade 3 Tool Parts Labeled ...

Page 7: ...Pg 7 BLL 45 P 4 Kit Includes 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case ...

Page 8: ... 5 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 17 2 in x 13 in x 2 9 in L x H x W Weight 13 6lbs including battery Cut Capacity ACSR 1590 Guy wire 5 8 Guy wire EHS 1 2 Ground rod 5 8 2 9 in 75 mm 13 in 331 mm 17 2 in 437 mm ...

Page 9: ... Charging is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge Button Fuel Gauge Rapid Charge Capable Pack Indicator ...

Page 10: ...s pack is charging A fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when charging...

Page 11: ... parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or allow...

Page 12: ...ickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors cur rent draw...

Page 13: ...umentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the ch...

Page 14: ...side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge WRIST AND SHOULDER STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 click...

Page 15: ...retract as the release button is held down CUTTING 1 Retract the blade fully by pressing the release button 2 Pull head locking pin to open head 3 Close head and secure locking pin in place Be sure tool head is completely locked before cutting or damage will occur 2 MAX 1 CAUTION always wear eye protection while cutting WARNING Hardened material can fly when cutting Always point away from people o...

Page 16: ... trigger and start the cutting cycle 6 Once cutting cycle is complete retract the cutting blade by pressing the retract button NOTE There is no need to advance tool to bypass Once cut is complete release the trigger This will save battery life time and the overall life of the tool 7 You can back the ram up at any time during the cutting cycle even without the battery ...

Page 17: ...T 1 3 701016 BUSHING 2 4 703033 UPPER BLADE HOLDER 1 5 701470 FIXED BLADE 1 6 703032 PLATE 2 7 701024 CAP SCREW 4 8 100290 BALL 1 9 101174 COMPRESSION SPRING 1 10 702283 MOVING BLADE 1 11 705806 FILTER DISC 1 12 707880 HEAD FORK 1 13 701138 LOCKING RING 2 14 710911 INTERLOCK BOLT 1 15 700787 BOLT 1 1 14 13 12 11 10 9 8 7 6 5 4 3 2 15 13 ...

Page 18: ...Pg 18 BLL 45 P 12 Tool Parts Breakdown 1 4 3 2 12 11 10 8 7 6 5 9 21 20 19 18 17 16 15 14 13 26 25 22 24 23 28 27 39 38 37 36 35 34 33 32 31 29 30 40 41 42 18 23 24 22 ...

Page 19: ...PTER 1 18 104050 GRUB SCREW 3 19 LABEL 1 20 714345 SHELL FRONT 1 21 711867 SUPPORTING LOOP 1 Part Number Part Description Qty 22 714315 SLOTTED PAN SCREW 2 23 714303 LEVER PD 2 24 710825 COMPRESSION SPRING 2 25 714328 HEAD BUSHING 1 26 E714313 PUMP BODY MNT 1 27 760203 LOCK SCREW 1 28 760232 SEAL DISC 1 29 714317 SLIDING COVER 1 30 E714330 PROPULSION MNT 1 31 714155 DELTA PT SCREW 11 32 LABEL 1 33...

Page 20: ...wipe the cutting head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

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Page 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...

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