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UTIFORM Delta-Mini, Instructions Manual

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www.utiform.com          departamento.té[email protected]             

 Tfno. +34 96 570 29 82       Fax: +34 96 570 29 83 

 

 

 
 
 
 
 
 
 
 
 

INSTRUCTIONS 

 
 
 
 

 
 
 
 
 
 

 

 

 

Delta-Mini 

 

Summary of Contents for Delta-Mini

Page 1: ...www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 INSTRUCTIONS Delta Mini ...

Page 2: ...either contact your nearest UTIFORM dealer or contact us directly If you wish we can provide you with the name of your nearest dealer The User Manual has an appendix with a detailed list of all the spare parts for the Mini In order to avoid mistakes in deliveries please always indicate the exact name and part number from this list when making your orders To avoid possible damage to the machine cau...

Page 3: ...t hose placement and lubrication 10 5 5 Connection of air hose and spraying lance 10 5 6 Checking the rotation direction 10 5 7 Loading of air into the water regulator 11 5 8 Adjustment of water regulator 11 5 9 Pressure test of the perpetual screw pump stator sleeve 11 5 10 Amount of water required 12 5 11 Machine start up 12 5 12 Spraying 13 6 Speed Variator 13 6 1 Commissioning of the ATV 18 va...

Page 4: ...ctronic control panel variator outlet 12 12 Mini 220 V electronic control panel power diagram 12 13 Mini 220 V electronic control panel manipulation diagram 12 14 Mini 220 380 V electronic control panel distribution 12 15 Mini 220 380 V electronic control panel connection 12 16 Mini 220 380 V electronic control panel variator outlet 12 17 Mini 220 380 V electronic control panel product outlet 12 1...

Page 5: ...r made of a material highly resistant to wear and tear With this system the nuisance of having to adjust and retighten the stator screw is avoided To avoid damage during transport the machine s chassis is installed with both the electronic control panel and other control devices as well as the valves to regulate the exact amount of water in the mix 2 Operating mode The operating mode is similar to...

Page 6: ... and length of conveying hose 3 1 Standard model 1 Membrane compressor approx 170 l min 1 230 V wet rotor pump 1 Tool box 1 25mm straight projecting lance with spout 1 Standard mixer 1 Stator shirt of choice 1 Rotor 1 Set cleaning tools scraper and restorer 1 Nozzle cleaning tool Wrenches 2 flat wrenches 1 ring wrench 1 pressure regulator socket wrench wrench for switch board 2 Rubber cleaning bal...

Page 7: ... that any strain is absorbed by adequate filtration points hooks for pipes This is especially important for pipes in a raised position 7 The conveying pipes must also be positioned in such a way that no damage will occur If they cannot be laid completely straight and must be laid with a curve then the radius of the curve should be no less than six times the exterior diameter of the pipe 8 Use only...

Page 8: ...urance company with relation to civil responsibility or your country s legislation or caused by negligence then the legislator will hold the machine operator responsible or in the case that this person could not be held responsible due to lack of training or basic knowledge then the personnel supervisor will be held responsible For all these reasons when you are working with the Mini please do so ...

Page 9: ...n the workplace x The machine must be checked for visible damage before each use Particular attention should be made to the electronic feeder cables plugs couplings and pipes x Work to the electric panel of the machine should only be carried out by specialised technicians or by an electrical expert and always in accordance with the technical rules on electricity x The connection to the mains must ...

Page 10: ...corrected x Before opening the joints on the conveying pipes or other parts of the system that are under pressure the foreman must make sure there is no pressure in the system x Blockages should be eliminated following the indications in the instructions for use The person in charge of eliminating blockages must position himself in such a way that he will not be hit by the mortar coming out There ...

Page 11: ...eved by installing a pre fitted pump to increase water pressure between the water supply network and the machine 5 4 Product hose placement and lubrication The Mini pump is equipped with an original factory supplied hose fitted with quick fitting couplings The hose distance must be as short as possible We recommend moistening or lubricating the hose interior to prevent it from becoming blocked To ...

Page 12: ...mit of wear i e until the supply flow is reduced substantially or the consistency of the material ranges between thick and fluid In these cases the pump elements must be replaced If the wear of the maintenance free set of pumps has to be controlled or if retensionable sets of pumps are used pump pressure is calculated as follows WARNING The water hose is connected to the upper connection of the mi...

Page 13: ...nd start the pump motor by pressing the green start button Set the motor speed using the speedometer inside the control panel display Regulate the speed according to the machine s input voltage if the voltage is low around 200 210 V we recommended setting the speed to approximately speed position Nº 4 i e 40 Hz working speed Use the control valve to regulate the consistency of the material by adju...

Page 14: ...ortest possible hose length 10 metres Hose extensions produce greater pressure in the transportation of the hose and consequently greater wear and tear of the pump parts 6 Speed Variator This machine incorporates a speed variator or single phase frequency converter 2 2 kW The incorporation of this device on the Mini pump provides a machine input power of 230 V allowing the pump s main motor to ope...

Page 15: ...Mini Pump 14 6 1 Commissioning of the DF DV51 variator ...

Page 16: ...Mini Pump 15 ...

Page 17: ...Mini Pump 16 ...

Page 18: ...Mini Pump 17 ...

Page 19: ...Mini Pump 18 Fault correction ...

Page 20: ...Mini Pump 19 ...

Page 21: ... the head motor and various times and then introduce the cleaning scraper in the mixture tube This will eliminate material remains deposited in the mixing tube and allow them to be pumped through the product hose Check that the material hose has no pressure To be safe disconnect the hose look away and use protective glasses from the pump outlet After removing the cleaning tool clean dry and replac...

Page 22: ...se button The compressor is activated using the main switch WARNING By removing water in both summer and winter you will have no unpleasant surprises due to frost Particularly when working with smooth plaster clean the pump outlet at least once a day otherwise material may be deposited in the pump outlet that can cause higher pressure and consequently greater wear and tear of pump components By lo...

Page 23: ...cleaned daily before starting work and the pressure reducer filter must be cleaned once a week in order to perform this last operation use the special valve supplied with the machine WARNING When assembling the filtering deposit make sure that the ring seal is correctly positioned Whenever necessary use a damp cloth to clean the water metre indicator tube If the indicator tube has turned dark in c...

Page 24: ...row transversal sections e g creases Use other water supply points with larger transversal supply sections or use a water barrel with pump The main motor stops after the machine is started The thermal protection of the variator has been activated due to high consumption by the motor Pump blocked by material remains Pump blocked due to use when dry Check the input current voltage Recommended voltag...

Page 25: ... mixing beater clean dry and reassemble The water rises in the mixing chamber when the machine is not being used Faulty electrovalve Unscrew the upper part of the electrovalve and remove it carefully since it has pretensioned springs inside Clean the control drill as well as the membrane and reassemble the electrovalve The machine cannot be stopped using the pneumatic control and or the compressor...

Page 26: ...th a socket for connecting the control cable for the pneumatic conveyor equipment for static silos or a device for pressurised silos Four eccentric locks are fitted to the sides of the machine fastened by hooks under the profiled moulding of the machine s material recipient and which securely fasten the insufflation hood rendering it fully dust proof You can find many more accessories and all nece...

Page 27: ...ted to the Spanish legislation by means of the R D Royal Order 444 1994 11 03 94 in which evaluation proceedings of conformity are established and the requisites of protection related to the electromagnetic compatibility of equipments systems and installations modified by the R D 1950 1995 01 12 1995 Directive 89 336 CEE 19 02 73 regarding to the approximation of legislations of the member States ...

Page 28: ...dential commercial and industry This Certificate of Conformity shall be limited in terms of responsibility for testing if the retailer or distributor on its own account and at its own risk and with our express authorisation makes changes to the machines uses the machines for other purposes than those specified for them or for work in a country outside the territory in which the EU regulations 98 3...

Page 29: ...tronic control panel variator outlet 12 12 Mini 220 V electronic control panel power diagram 12 13 Mini 220 V electronic control panel manipulation diagram 12 14 Mini 220 380 V electronic control panel distribution 12 15 Mini 220 380 V electronic control panel connection 12 16 Mini 220 380 V electronic control panel variator outlet 12 17 Mini 220 380 V electronic control panel product outlet 12 18...

Page 30: ...www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 EXPLODED VIEW Delta Mini ...

Page 31: ...a con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 24 25 1 2 3 4 23 21 22 5 20 6 19 7 8 18 9 10 17 16 15 14 13 12 11 12 1 PLANO GENERAL COMBINED DIAGRAM ALLGEMEINES SCHAUBILD PLAN GÉNÉRAL ...

Page 32: ...R INT 3 4 7 45075 2 TUERCA TENSOR CAZOLETA M16 DIN 6331 SCREW BRACKET BEARING M16 DIN 6331 45000 BRIDA UNION TUBO MEZCLA CLAMP JOINT MIXING TUBE BRIDE UNION TUBE MALAXAGE 8 45046 1 JUNTA TORICA 100x5 BRIDA UNION RING SEAL 100x5 BRIDA UNION JOINT TORIQUE 100x5 BRIDE UNION 9 31022 2 TORNILLO CON OJO M16 SCREW M16 VIS AVEC OEIL M16 71011 1 CAMISA D4 MW PLATA ECO STATOR D4 MW SILVER ECO STATOR D4 MW S...

Page 33: ... MINI 220 V VARIADOR ELECTRIC BOX DELTA MINI 220 V VARIADOR TABLEAU ELECTRIQUE DELTA MINI 220 V VARIATEUR 21 30530025 1 CUADRO ELECTRICO DELTA MINI 220 380 V VARIADOR ELECTRIC BOX DELTA MINI 220 380 V VARIATOR TABLEAU ELECTRIQUE DELTA MINI 220 380 V VARIATEUR 22 39005 1 CHAPA PROTECC DELTA MINI PROTECTION PLATE DELTA MINI PLAQUE PROTEC DELTA MINI 23 001031130 1 CHASIS DELTA MINI CHASSIS DELTA MINI...

Page 34: ...endencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 5 4 3 2 1 12 6 1 6 2 27 7 8 9 26 10 25 24 23 22 21 8 20 7 19 18 4 17 10 16 6 3 11 12 13 14 15 12 2 SISTEMA AGUA WATERSYSTEM WASSERARMATUREN SISTÈME EAU ...

Page 35: ...9 45035 1 TUBO DOSIFICADOR AGUA 1 600 WATER METER TUBE 1600 DURCHFLUSSMESSER 1600 TUBE DOSEUR EAU 1 600 10 38202 0 8 mts MANG AGUA TRANSMETAL 14x20 MM WATER HOSE TRANSMETAL 14X20 MM WASSERSCHLAUCH TRANSMETALL 14x20 MM TUYAU EAU TRANSMETAL 14x20 MM 11 309702 1 GRIFO PURGA 1 4 M H HANDLE 1 4 MALE FEMALE ABLASSHAHN 1 4 M H ROBINET PURGE 1 4 M H 12 LPH 22 2 CASQUILLO 22 MM P MANG SOCKET 22 MM FOR HOSE...

Page 36: ...lquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 1 2 3 4 5 6 7 8 9 10 11 12 12 3 SISTEMA DE AIRE AIR SYSTEM LUFTARMATUREN SISTÉME AIR ...

Page 37: ...6 mm AIR HOSE 3 8 10x16 mm LUFTSCHLAUCH 3 8 10x16 mm TUYAU AIR 3 8 10x16 mm 6 52426870 1 COMPRESOR 230 V 50 Hz 1 ph COMPRESOR 230 V 50 Hz 1 ph KOMPRESSOR 230 V 50 Hz 1ph COMPRESSEUR 230 V 50 Hz 1 ph 7 41581 1 PRENSASTOPA PVC M20x1 5 PVC PACKING GLAND M20x1 5 STOPFBUCHSE PVC M20x1 5 PRESSE ETOUPE PVC M20x1 5 8 77012 1 ACOPL GEKA R EXT 1 2 CUPPLING GEKA EXT THREAD 1 2 KUPPLUNG GEKA AUSSENGEWINDE 1 2...

Page 38: ...cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en este manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 7 5 6 8 4 9 2 3 1 11 12 10 13 12 4 BOMBA AGUA WATER PUMP WASSERPUMPE POMPE EAU ...

Page 39: ... mm 41111 TORNILLO D933 M8x25 SCHRAUBE D933 M8X25 VIS D933 M8x25 VIS D933 M8x25 41702 ARANDELA D125A M8 WASHER D 125A M8 RONDELLE D 125A M8 13 41211 TUERCA AUTOBLOCANTE M8 SELF BLOCKING SCREW D985 M8 MUTTER SELBSTHEMMEND DIN 985 M8 ECROU AUTOBLOQUANT D985 M8 39953 1 BOMBA AGUA 230 V PARO TOTAL COMPLETA WATER PUMP 230 V AUTOM SHUT OFF SYSTEM COMPLET POMPE EAU PERIFERIQUE 400 V 1 525301 1 BOMBA AGUA...

Page 40: ...r cualquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 12 5 COMPRESOR DELTA 75 COMPRESSOR DELTA 75 KOMPRESSOR DELTA 75 COMPRESSEUR ...

Page 41: ...no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 1 13 12 14 8 9 10 11 10 7 6 3 2 5 4 20 24 24 23 22 21 21 22 23 30 35 32 31 32 33 34 12 6 LANZA DE PROYECCIÓN RECTA Y MANGUERAS STRAIGHT SPRAYING GUN AND HOSES SPRITZGERÄT GERADE UND SCHLÄUCHE LANCE DE PROJECTION DROITE TUYAUX ...

Page 42: ...18 2 CASQUILLO 18 MM P MANG SOCKET 18 MM FOR HOSE PRESSHÜLSE 18 MM FÜR SCHLAUCH BAGUE 18 MM P TUYAU 11 38000 0 27 mts MANG AIRE 3 8 10x16 mm AIR HOSE 3 8 10x16 mm LUFTSCHLAUCH 3 8 10x16 mm TUYAU AIR 3 8 10x16 mm 12 77015 1 ACOPL GEKA R EXT 3 8 COUPLING GEKA EXT THREAD 3 8 KUPPLUNG GEKA AUSSENGEWINDE 3 8 RACCORD GEKA R EXT 3 8 13 77023 1 JUNTA ACOPL GEKA GEKA GASKET DICHTRING KUPPL GEKA JOINT RACCO...

Page 43: ...H 28 2 CASQUILLO 28 MM P MANG AGUA 314005 1 VALVULA ABSORC YORK 3 4 VALVE ABSORP YORK 3 4 SAUGREGELVENTIL YORK 3 4 SOUPAPE ABSORPT YORK 3 4 77005 1 ACOPL GEKA P MANG 3 4 COUPLING GEKA FOR HOSE 3 4 KUPPLUNG GEKA F SCHLAUCH 3 4 RACCORD GEKA POUR TUYAU 3 4 36000 25 mts MANG ELECT 5x2 5 25 MTS C BASE ELECTRIC CABLE 5x2 5 25 MTS WITH PLUG STROMKABEL 5x2 5 25 M MIT STECKER CABLE ELECT 5x2 5 25 MTS A BAS...

Page 44: ...alquier modificación técnica con tendencia a mejorar la máquina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 1 2 3 4 12 5 1 5 2 11 5 6 10 7 8 13 9 12 7 ACCESORIOS FITTINGS ZUBEHÖR ACCESSOIRES ...

Page 45: ...L AGUA LIMPIEZA MASTER CUPPLING AGUA LIMPIEZA MASTER KUPPLUNG WASSER REINIGUNG MASTER RACCORD EAU NETTOYAGE MASTER 5 1 77011 1 ACOPL GEKA R EXT 1 CUPPLING GEKA EXT THREAD 1 KUPPLUNG GEKA AUSSENGEWINDE 1 RACCORD GEKA R EXT 1 5 2 76009 1 ACOPL SKK V 25 R INT 1 CUPPLING SKK V 25 INT THREAD 1 KUPPLUNG SKK V 25 INNENGEWINDE 1 RACCORD SKK V 25 R INT 1 6 4233703 1 PIQUERA 270 MM 270 MM NOTCHER REINIGUNGS...

Page 46: ...ina aunque no esté contemplada en esta manual www utiform com departamento técnico utiform com Tfno 34 96 570 29 82 Fax 34 96 570 29 83 12 8 CUADRO ELÉCTRICO CIRCUIT BOARD SCHALTKASTEN TABLEAU ELECTRIQUE 1 2 K3 3 2 5 6 4 7 F1 8 Q1 4 Q Q3 Q K1 1 10 11 K1T 12 K2T 16 K1 17 K2 18 19 20 13 14 15 S4 9 S1 25 S5 26 S3 27 R1 21 22 23 24 Q0 28 S2 ...

Page 47: ...HILFSSCHALTERBAUTEIL NHI E 11 PKZ0 CONTACT AUX EMP NHI E 11 PKZ0 11 K1T 031882 1 CONTACTOR TEMPORIZADOR WATER AND COMPRESSOR RELAY RELAISSCHALTER TIMER CONTACTEUR MINUTEUR 12 K2T 031882 1 CONTACTOR TEMPORIZADOR WATER AND COMPRESSOR RELAY RELAISSCHALTER TIMER CONTACTEUR MINUTEUR 13 37504 1 BASE EMPOTRAR 220 V SCHUKO SOCKET BUIT IN 220 V SCHUKO EINGELASSENE STECKDOSE 220 V SCHUCKO SOCLE A SCELLER 22...

Page 48: ...IRE P1 32 E SVB 079065 057892 25 S5 064950 1 INTERR 220 380 V TO 8 8372 E SWITCH 220 380 V TO 8 8372 E INTERR 220 380 V TO 8 8372 E 216505 1 BLOQUE CONTACTOS M22 AK11 CONTACT BLOCK M22 AK11 SCHALTER M22 AK11 BLOC CONTACTS M22 AK11 216700 1 PULSADOR DOBLE M22 DDL GR X1 X0 DOUBLE PUSH BUTTON M22 DDL GR X1 X0 DOPPELTASTER M22 DDL GR X1 X0 BOUTON POUSSOIR DOUBLE M22 DDL GR X1 X0 26 S3 216396 1 MEMBRAN...

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Page 61: ...Pol Ind Las Maromas C Francia irlanda 01360 Almoradí Alicante ESPAÑA www utiform com tel 34 965702982 fax 34 966782299 ...

Page 62: ...Pol Ind Las Maromas C Francia irlanda 01360 Almoradí Alicante ESPAÑA www utiform com tel 34 965702982 fax 34 966782299 ...

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