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06-237172-001 Rev AA

June 2011

SEQUENCE OF OPERATION / FLAME 
RECOVERY / SAFETY LOCKOUT

START UP - HEAT MODE 

When a call for heat is received from the thermostat supplying 
24 volts to THS the following sequence occurs in the order 
listed:

1.

The control resets and then performs a self check routine, 
flashing the diagnostic LED once in the first two seconds.

2.

The control begins a pre-purge delay. 

3.

Following the pre-purge period, the control energizes the 
pilot gas valve. The main gas valve remains de-energized 
until the pilot flame is detected.

4.

The control enables the high voltage spark output for the 
trial for pilot ignition period. 

5.

When the control detects the presence of pilot flame dur-
ing the trial for ignition, the control terminates the sparking 
process and energizes the main gas valve.

6.

The thermostat and pilot burner flame are constantly mon-
itored to assure the system continues to operate properly. 

7.

When the thermostat is satisfied and the demand for heat 
ends, both the pilot and main gas valves are de-energized 
immediately. 

FAILURE TO LIGHT - LOCKOUT

SINGLE TRIAL MODEL

Should the pilot burner fail to light, or if the pilot flame is not 
detected during the trial for ignition period, the control performs 
the following actions: 

1.

The control enters ignition lockout.

2.

Both the pilot and main gas valves are de-energized 
immediately. 

3.

The LED indicates the fault code for ignition lockout. 

MULTI TRIAL MODEL 

Should the pilot burner fail to light, or if the pilot flame is not 
detected during the first trial for ignition period, the control per-
forms the following actions: 

1.

The pilot and main gas valves are de-energized. 

2.

The control then goes through an interpurge delay before 
another ignition attempt. 

3.

The control attempts two additional ignition trials before 
going into lockout and the pilot and main gas valve relays 
are de-energized immediately. 

4.

The LED indicates the fault code for ignition lockout.

LOCKOUT RESET

Recovery from lockout requires a manual reset by either recy-
cling the thermostat or removing 24 volts for a period of 5 sec-
onds. On models with automatic reset, if the thermostat is still 
calling for heat after 5 minutes the control will automatically 
reset and attempt to ignite the burner. 

FLAME FAILURE RESPONSE

RECYCLE MODE (STANDARD) 

With "recycle after loss of flame", upon loss of pilot flame, both 
the pilot and main gas valves are de-energized immediately. 
After the flame recycle delay, the control attempts to relight the 
pilot flame. Multi-try models allow three tries for ignition includ-
ing inter-purges. If the pilot burner relights, normal operation 
resumes. If the pilot burner does not relight, the control will go 
into lockout as described in “Failure to Light - Lockout” on 
page 5
.

RE-IGNITION MODE (OPTIONAL)

If the established pilot flame signal is lost while the burner is 
operating, the control will respond within 0.8 seconds by de-
energizing the main gas valve. The control then energizes the 
HV spark for the programmed TFI period in an attempt to relight 
the pilot burner. If the pilot burner does not light within the TFI, 
the pilot gas valve is de-energized immediately and on multi-try 
models a new TFI sequence begins. 

If the pilot burner does not relight, the control will lockout as pre-
viously described in “Failure to Light - Lockout” on page 5
Multi-try models will make 2 more attempts to light the burner. If 
the pilot flame is re-established, normal operation resumes.

Summary of Contents for Fenwal 35-63J Series

Page 1: ...e on board diagnostics with LED output make troubleshooting easy and ensure safe and efficient operation FEATURES Safe start and full time flame sensing Wide variety of prepurge and interpurge timings Single or three trials for ignition Diagnostic LED with Fenwal error codes Three ground terminals for ease of wiring Remote or local flame sense options Automatic 5 min or 1 hour reset after lockout ...

Page 2: ... 11 14 35 63J303 117 G775LHA 1 remote flame sense 35 63J103 013 G779LHA 1 Universal set up for Remote flame sense 35 63J103 013 G779LHA 1 Universal set up for Local flame sense 35 63J102 013 CAUTION Label all wires prior to disconnection when servicing or replacing controls Wiring errors can cause improper and dangerous operation A functional checkout of a replacement control should always be perf...

Page 3: ...e connected to the Thermostat input THS on the 35 63J control This should be the only wire attached to the THS terminal The wire from Pin 4 connects directly to the 24VAC Com mon The wire from pin 5 should be connected directly to the Thermostat call for heat signal and not to the 35 63J control Figure 1 Wire Sideview of Plug Figure 2 Vent Damper Wiring Diagram VENT DAMPER CHECKOUT During the chec...

Page 4: ...light because the gas is shut off 4 Turn off the thermostat 5 Turn on the gas supply and purge the gas lines of air Check for gas leaks on all joints upstream of the gas valve with a soap solution 6 Turn the thermostat to a setting high enough to initiate a call for heat Verify the ignition control proceeds through the operating sequence to a normal run burner lit condi tion Confirm there are no g...

Page 5: ...as valves are de energized 2 The control then goes through an interpurge delay before another ignition attempt 3 The control attempts two additional ignition trials before going into lockout and the pilot and main gas valve relays are de energized immediately 4 The LED indicates the fault code for ignition lockout LOCKOUT RESET Recovery from lockout requires a manual reset by either recy cling the...

Page 6: ...ve a gap spacing of 0 125 0 031 inch 3 12 0 81 mm unless otherwise specified by the appliance manufacturer If this spacing is not correct the assembly must be replaced Electrodes are NOT field adjustable Exceeding the temperature limits can cause nuisance lock outs and premature electrode failure Electrodes must be placed where they are not exposed to the appliance user in normal operation WARNING...

Page 7: ... Local Sense with 5 Minute Automatic Reset 8 Three Tries Remote Sense with 5 Minute Automatic Reset PRE PURGE 0 None 1 15 Seconds 2 30 Seconds 4 4 Seconds INTER PURGE RECYCLE DELAY 0 None Single try models only 1 15 Seconds 2 30 Seconds 3 45 Seconds TRIAL FOR PILOT IGNITION 1 8 Seconds 3 25 Seconds 5 50 Seconds 7 85 Seconds 8 120 Seconds ENCLOSURE 0 Noryl Gray Enclosure 1 Integral Stand Offs 2 Boa...

Page 8: ...Fenwal Inc A UTC Fire Security Company 400 Main Street Ashland MA 01721 Tel 800 FENWAL 1 Fax 508 881 7619 www fenwalcontrols com 06 237172 001 Rev AA 2011 Kidde Fenwal Inc 8 DIMENSIONS Figure 5 Control Dimensions with Cover ...

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