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UTC Fire and Security AirSense Stratos EX, Installation Manual

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UTC Fire and Security AirSense Stratos EX Installation Manual Download Page 15

 

Chapter 2: Product description 

Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual 

9 

The EX detector is ATEX approved and is rated at EEx d IIB + H2 T3 (Tamb        
-20°C to +45°C) or T2 (Tamb -20°C to +60°C). 

 

The explanation of this rating is as follows: 

E:

 Carries a certificate in accordance with European harmonised standards 

Ex:

 Explosion-proof electrical equipment 

d:

 Protected by a flameproof enclosure 

II:

 Equipment class II (for surface industries) 

B:

 Gas group B 

+ H2:

 Hydrogen gas 

T3:

 External surface temperature will never exceed 200°C.  

This approval rating means that the system can be used in an area where an 
explosive mixture is likely to occur in normal operation (Zone 1) and where the 
gas which is causing the risk is from gas group A, gas group B, or is Hydrogen. 

Explosion-proof housing

  

•  Ex II 2 G EEx d IIB+H2 T3 (Tamb -20°C to 45°C) 
•  Ex II 2 G EEx d IIB+H2 T2 (Tamb -20°C to 60°C) 

Key features

 

•  Suitable for use with gas groups A, B, and Hydrogen.  

•  Light weight for easy and safe installation.  

•  The EX detector can easily be installed without any specialized tools or 

software. 

Available software for the EX detector 

The Remote Configuration Software and the SenseNET software packages are 
available for use with the EX detector. 

•  Remote Configuration Software: 

Provided free of charge with every 

detector, this software package enables the user to set up and configure the 
programmable functions of one or more detectors or command module from a 
computer connected via an RS-232 serial cable. 

Note: 

The EX detectors must be configured remotely using either the Remote 

Configuration Software or SenseNET software, whereas an HSSD-2 detector 
can be configured using its front panel keys and display. 

• SenseNET 

software: 

This software is available for purchase from Kidde 

Products Ltd. SenseNET software is used to configure and manage a large 
network of detectors with a simple, streamlined graphical user interface from 
a computer connected to a detector or command module via an RS-232 serial 
cable to RS-485 converter interface. 

Summary of Contents for AirSense Stratos EX

Page 1: ...Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual P N 9 14519 R02 ISS 16APR12 ...

Page 2: ...ved Manufacturer Kidde Products Limited Unit 2 Blair Way Dawdon City Seaham County Durham SR7 7PP United Kingdom Telephone 44 0 191 513 6100 Fax 44 0 191 513 6102 Certification Contact information For contact information see www airsensetechnology com ...

Page 3: ...detector 13 Inside the detector 14 Detector connections 15 Chapter 3 Installation 17 Introduction 18 Antistatic precautions 18 Design 19 Installation 22 Interfacing 29 Configuring the EX detector after installation 32 Connecting to a PC 34 Event log 35 Chapter 4 Commissioning 37 Commissioning 38 Acclimation period 40 Suction pressure verification 41 Transport time verification 42 Gross smoke testi...

Page 4: ...rrestor ATEX Certificate DEMKO 02 ATEX 131598 GD JB 8000 Flameproof Enclosure Product identification label Limitation of liability To the maximum extent permitted by applicable law in no event will Kidde Products Ltd be liable for any lost profits or business opportunities loss of use business interruption loss of data or any other indirect special incidental or consequential damages under any the...

Page 5: ...sages advise you of possible equipment damage They tell you which actions to take or to avoid in order to prevent the damage Note Note messages advise you of the possible loss of time or effort They describe how to avoid the loss Notes are also used to point out important information that you should read Product symbols This symbol appears on the main board of the unit and indicates that the board...

Page 6: ......

Page 7: ...n Manual 1 Chapter 1 Introduction Summary This chapter provides information about this manual Content About this manual 2 Safety summary 2 General safety notices 2 First aid 2 General precautions 3 Installation precautions 3 Aspirating Smoke Detection System Limitations 4 ...

Page 8: ...essional installer described above to properly install configure and test the systems Under no circumstances will the manufacturer be liable for improper installation maintenance servicing testing or configuration of the systems The technical data contained herein is provided for informational purposes only and should not be used as a substitute for professional judgment and training Although the ...

Page 9: ...trol unit and associated equipment may be damaged by servicing while the unit is energized Do not attempt to install service or operate this control unit until this manual is read and understood Like all solid state electronic devices this system may operate erratically or can be damaged when subjected to lightning induced transients Although no system is completely immune from lightning transient...

Page 10: ...tations notification appliances and a fire alarm control unit with remote notification capability can provide early warning of a developing fire Such a system however does not assure protection against property damage or loss of life resulting from a fire Aspirating smoke detection system limitations An aspirating smoke detection system which can be made up of smoke detectors heat detectors manual...

Page 11: ... not be technically compatible with the control unit It is essential to use only equipment listed for service with your control unit Telephone lines needed to transmit alarm signals from a premises to a central monitoring station may be out of service or temporarily disabled The most common cause of fire alarm malfunctions is inadequate maintenance All devices and system wiring should be tested an...

Page 12: ...Chapter 1 Introduction 6 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual ...

Page 13: ...n Summary This chapter provides descriptions of the detector features specifications and controls and indicators Content Introduction 8 Available software for the EX detector 9 Specifications 10 Recommended cable 11 Features 11 Indicators 12 Outside the detector 13 Inside the detector 14 Detector connections 15 ...

Page 14: ...vironments by continuously making minor adjustments to sensitivity The aspirating line of detectors detects difficult to detect slow growth electrical overload incipient fires in difficult environments This equipment is Class 111 as defined in EN 60950 i e this equipment is designed to operate from Safety Extra Low Voltages and does not generate any hazardous voltages The EX detector is housed in ...

Page 15: ...le for use with gas groups A B and Hydrogen Light weight for easy and safe installation The EX detector can easily be installed without any specialized tools or software Available software for the EX detector The Remote Configuration Software and the SenseNET software packages are available for use with the EX detector Remote Configuration Software Provided free of charge with every detector this ...

Page 16: ...g material Aluminum LM25 Stainless Steel ASTM 316 option Operating temperature range 10 to 60 C Operating humidity range 0 90 noncondensing Pollution degree 1 Installation category Category II Sensitivity range Obs m Min 25 Max 0 03 FSD Maximum sensitivity resolution 0 0015 obs m Detection principle Laser light scattering mass detection Particle sensitivity range 0 0003 µm to 10 µm Current consump...

Page 17: ...suitable 47 Ω current limiting resistor should be placed in series with the load Recommended cable Specification Value Section 1 5 mm Current rating 16 5 A Resistance 13 3 Ω km Impedance 115 Ω Overall Diameter 8 1 mm Features The following is a list of major features of the EX detector Patented artificial intelligence known as ClassiFire automatically learns environment Laser dust discrimination L...

Page 18: ...sh during the 15 minute FastLearn period when the detector is first learning about its environment Note During initial setup the OK LED will flash for 15 minutes while the detector learns its operating environment This does not indicate a problem with the detector 3 Fault Illuminates when the unit has a fault and a fault signal is being sent to the fire alarm panel or connected monitoring equipmen...

Page 19: ... 2 below shows external components on an EX detector WARNING Removal of the detector screw down protective cover in most applications where this product is installed will require a Hot Work permit Figure 2 EX external components 1 Display retaining screws 2 Lid locking set screw 3 Screw down protective cover 4 Inlet 5 Cable glands 6 Exhaust ...

Page 20: ... of a detector with the cover off Figure 3 EX internal components 1 Removable terminal blocks See Detector connections on page 15 2 Addressable Programmable Interface Card APIC connector not currently supported 3 APIC securing pillars 4 Detector address switch See Setting the device address on page 29 5 Detector assembly securing points x 4 6 Display plate mounting pillar x 4 ...

Page 21: ...ions 1 Normally closed FAULT relay contact 2 Normally open FIRE relay contacts 3 Loop data to fire panel Not currently supported 4 RS 485 SenseNET connections See Setting the device address on page 29 5 Power supply 6 IDC 26 way connector for APIC card not currently supported 7 Fire Fault and OK display LED connections 8 Aspirator drive connection 9 Flow sensor connection 10 RAM backup power jumpe...

Page 22: ...Chapter 2 Product description 16 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual ...

Page 23: ...tic precautions 18 Design 19 Design limitations 19 System design 19 Installation 22 Standards and requirements 23 Enclosure installation 23 Mechanical installation 25 Electrical installation 25 Interfacing 29 Setting the device address 29 Connecting an EX detector to a SenseNET RS 485 detector network 31 Configuring the EX detector after installation 32 List of programmable functions 33 Connecting...

Page 24: ... sensitive components Always ground yourself with a proper wrist strap before handling any circuits Caution When handling any electric components or printed circuit boards antistatic precautions must be followed Failure to do so may result in component damage Static discharge can be reduced by adhering to the following guidelines Always use conductive or antistatic containers for transportation an...

Page 25: ...nsitivity are within desired limits Sampling pipes must have capped ends The end cap should be drilled with a hole normally between 4 and 10 mm diameter and free from burrs Sampling holes should normally be 2 5 to 4mm diameter or as calculated by PipeCAD and free from burrs The pipe run should not have more than 10 holes including the end cap hole Pipe transit time from the furthest sampling hole ...

Page 26: ...prior to installation of pipework to indicate suitable sampling point location Remember that cool smoke from an incipient fire does not behave in the same manner as hot smoke Figure 5 Locating the detector outside the area to be protected 1 Earth bonded metallic sampling pipe 2 Sampling hole 3 Filter 4 Inlet pipe 5 EX detector 6 Exhaust pipe 7 False ceiling ...

Page 27: ...e 6 Locating the detector within the area to be protected 1 Earth bonded metallic sampling pipe 2 Sampling hole 3 Filter 4 EX detector 5 False ceiling Figure 7 Suggested maximum sampling pipework configurations 1 End cap holes drilled to 7 mm diameter 2 Sampling holes at 5 metre intervals 3 Filter 4 EX detector ...

Page 28: ...s and swarf 5 All signal cables must be screened and must be of a suitable type The specific type of cable will normally depend upon the local fire and hazardous area regulations 6 The unit must not be placed in areas where either the temperature or humidity is outside the specified operating range 7 The unit should not be placed in close proximity to any equipment expected to generate high radio ...

Page 29: ...rature or humidity is outside the specified operating range The unit should not be placed in close proximity to any equipment expected to generate high radio frequency levels such as radio alarms or units generating high levels of electrical energy such as large electric motors or generators Standards and requirements The installer should refer to the latest edition of the following standards befo...

Page 30: ...Chapter 3 Installation 24 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual Figure 8 EX detector enclosure mounting 1 Enclosure mounting points 2 Inlet 3 Exhaust ...

Page 31: ... with suitable identification labels or coloured rings to aid in the connection process WARNING All connections should be made with the power turned off To maintain the integrity of the flameproof enclosure it is important that all the cables are properly terminated to compatible glands Cable glands are not supplied as cable selection is up to the site engineer All cable glands holes to be fitted ...

Page 32: ...igure 11 below 5 Cut the cables to a suitable length This should be the shortest possible length that will comfortably allow the plugs to fit their respective sockets The cables should be routed so as to avoid damage when the replacing the display and screw down cover See Figure 11 below Figure 11 Wire routing 6 Connect the ribbon cable to the socket designated RS 232 on the detector assembly PCB ...

Page 33: ...onnect 0 V and 24 VDC to the 0V and 24V screw terminals respectively Connect the earth to the earth terminal Figure 12 Power supply connection Signal connections Signal connections should be made using cable suitable for the hazardous area and compatible cable glands If RS 485 connection is used the A B signals should ideally be taken through twisted pair cable The SCN terminal should be connected...

Page 34: ...ress terminal not currently supported Final installation Slot the power and signal terminal blocks into the relevant sockets on the detector PCB they will only click fully home in the correct orientation replace the front display using the four M3 pan head screws provided and replace the enclosure lid Note The detector can only operate properly with the lid securely fitted ...

Page 35: ...rder to identify itself to a PC or Command Module each detector on a SenseNET network needs to have a unique address ranging from 1 to 127 The detector address is simply set on the red DIP switch SW1 at the top right of the opened detector on the main circuit board The switch settings are ON for 1 and OFF for 0 and the detector address is set as a 7 bit binary code using switch ...

Page 36: ...8 0 0 1 0 0 0 1 0 4 0 0 1 0 0 0 0 0 69 1 0 1 0 0 0 1 0 5 1 0 1 0 0 0 0 0 70 0 1 1 0 0 0 1 0 6 0 1 1 0 0 0 0 0 71 1 1 1 0 0 0 1 0 7 1 1 1 0 0 0 0 0 72 0 0 0 1 0 0 1 0 8 0 0 0 1 0 0 0 0 73 1 0 0 1 0 0 1 0 9 1 0 0 1 0 0 0 0 74 0 1 0 1 0 0 1 0 10 0 1 0 1 0 0 0 0 75 1 1 0 1 0 0 1 0 11 1 1 0 1 0 0 0 0 76 0 0 1 1 0 0 1 0 12 0 0 1 1 0 0 0 0 77 1 0 1 1 0 0 1 0 13 1 0 1 1 0 0 0 0 78 0 1 1 1 0 0 1 0 14 0 1 1...

Page 37: ... 1 0 51 1 1 0 0 1 1 0 0 116 0 0 1 0 1 1 1 0 52 0 0 1 0 1 1 0 0 117 1 0 1 0 1 1 1 0 53 1 0 1 0 1 1 0 0 118 0 1 1 0 1 1 1 0 54 0 1 1 0 1 1 0 0 119 1 1 1 0 1 1 1 0 55 1 1 1 0 1 1 0 0 120 0 0 0 1 1 1 1 0 56 0 0 0 1 1 1 0 0 121 1 0 0 1 1 1 1 0 57 1 0 0 1 1 1 0 0 122 0 1 0 1 1 1 1 0 58 0 1 0 1 1 1 0 0 123 1 1 0 1 1 1 1 0 59 1 1 0 1 1 1 0 0 124 0 0 1 1 1 1 1 0 60 0 0 1 1 1 1 0 0 125 1 0 1 1 1 1 1 0 61 1 ...

Page 38: ...km of cable until the next HSSD 2 in the RS 485 loop In the example shown in Figure 16 below if detectors 3 through 126 not shown were all of the EX type then the total length of wiring between detectors 3 and 127 would be limited to 1 2 km without an optional bus isolator board fitted However each additional HSSD 2 detector wired up using both RS 485 buses would allow an additional 1 2 km of cabl...

Page 39: ...e functions cannot be accessed via the unit itself Refer to Connecting to a PC on page 34 of this manual for instructions on how to connect a PC to an EX detector List of programmable functions In both the Remote Configuration and SenseNET programs the tabbed Functions Settings window contains all of the available programmable functions For details about these functions refer to the appropriate ma...

Page 40: ... Rate reference only Flow High Limit Flow Low Limit Access Code Chart Recording Rate Separator Condition reference only Separator Change Date Factory Default Reset Real Time ClassiFire Viewer Histograms reference only Chart Recording Connecting to a PC To connect a single stand alone detector to a PC connect the PC s serial port directly to the detector s nine way RS 232 port Connections for this ...

Page 41: ...le which means that it is retained when the detector is turned off The last 200 detector events may be stored An event is defined as A change to any programmed function A detector output level meeting or exceeding the PreAlarm Aux Fire 1 or Fire 2 alarm thresholds A fault condition such as a flow or dust separator filter fault A start of day or night operation Demonstration mode start FastLearn st...

Page 42: ...ke Detection System Installation Manual To download the event log connect a PC to the detector serial port and run the Remote Configuration Software or SenseNET programs For details see the Remote Configuration Software User Manual or the SenseNET Software User Manual ...

Page 43: ...issioning Summary This chapter provides information about commissioning the EX detection system Content Commissioning 38 Commissioning checklist 38 Acclimation period 40 Suction pressure verification 41 Transport time verification 42 Gross smoke testing 42 Aerosol smoke spray 42 Wire burner test 43 ...

Page 44: ...ight be similar to that of standard point detectors or agreed in advance with the client Aerosol smoke should not be used as it leaves an oily residue which can adversely affect the detector chamber and the flame arrestors All other methods of producing smoke involve heat so care must be taken and authority obtained before this is done in a hazardous area The following brief checklist allows quick...

Page 45: ...t any other time 9 While the detector is still in FastLearn mode check the check box next to the Demo Mode command at the bottom of the Alarm Levels and Delays screen The detector will enter Demo Mode where it estimates its final sensitivity immediately after the FastLearn cycle has finished Note Checking the Demo Mode check box only puts the detector into Demo Mode while the detector is performin...

Page 46: ...00 years Warehouse with diesel trucks operating 7 Low Once per 20 000 years Warehouse with diesel trucks operating 8 Low Once per 100 000 years Warehouse with diesel trucks operating Acclimation period The detector will operate at a reduced sensitivity for 24 hours ClassiFire will set up the appropriate day and night sensitivity settings All air handling units thermostats and other systems that ca...

Page 47: ... acceptable Use the following method to measure sampling point suction pressures as illustrated in Figure 19 To measure sampling point suction 1 Attach a flexible hose onto the suction side of the magnehelic pressure gauge 2 Place the hose against the sampling hole and hold it in place 3 Hold the gauge in the plane in which it was calibrated and read the suction pressure from the gauge Figure 19 M...

Page 48: ...e Gross smoke testing The gross smoke test is a measurement of the amount of time elapsing from the activation of the smoke generating medium until PreAlarm and Fire 1 is reached This test should be repeated at least three times with consistent results Recommended smoke generating medium is aerosol simulated smoke or wire burner Aerosol smoke spray There are a number of commercially available aero...

Page 49: ...drochloric acid gas Be sure to keep a safe distance away while voltage is being applied per wire for a period of 3 minutes 2 The system should respond within 120 seconds of cessation of energization After this period very little smoke is given off Notes The wire is subject to cooling if positioned in direct contact with air flows and may need to be shielded The wire cross section should be AWG 10 ...

Page 50: ...ratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual Note The wire cross section should be AWG 10 with the following diameter and area Diameter 2 59 mm or 0 10189 in Cross Section Area 5 0 mm or 0 00775 in ...

Page 51: ...tion System Installation Manual 45 Chapter 5 Troubleshooting Summary This chapter provides information about troubleshooting the EX detection system Content Troubleshooting 46 Troubleshooting the EX detector 46 General troubleshooting information 47 ...

Page 52: ...n and allow it to complete its 24 hour cycle From the event log check that 24 hours have elapsed since the last FastLearn end entry Check that day night switchover times are appropriately set to reflect active and non active periods Elevated smoke levels do not generate alarms Check that detector is not Isolated or in FastLearn if Isolated the Fault light will be illuminated Check that the detecto...

Page 53: ...e or filter is not blocked Check that the low flow fault threshold is not set too high High flow error messages Check that the pipe is screwed home into the flame arrestor and is not broken or cracked Check that installed pipework is fitted with an end cap PipeCAD pipe modeling software prompts the use of appropriate end caps Open bore pipes are not recommended Check that the high flow fault thres...

Page 54: ...s once removed Attempt to adjust or alter detector settings other than via the user programmable functions In particular the setting up of the laser is a precision task and once set up the potentiometers should be left alone If it is suspected that the laser alignment has shifted e g after dropping the detector it should be returned to the manufacturer for recalibration Place the detector near hig...

Page 55: ...spirating Smoke Detection System Installation Manual 49 Chapter 6 Maintenance Summary This chapter provides scheduled and unscheduled maintenance procedures Content Introduction 50 Maintenance 50 Diagnostics 53 Flame arrestors 54 ...

Page 56: ...at may require field replacement during servicing is the dust separator assembly The dust separator condition can be reviewed under the Miscellaneous tab of the Remote Configuration Software Function settings screen shown below which gives a percentage reading of dust separator efficiency When this level drops to 80 the detector will signal a fault and the dust separator will need replacing Altern...

Page 57: ...de the replacement filters in so that the direction of flow arrow printed on the carton duplicates that shown on the diagram overleaf and replace the front cover As dust contained in the dust separators may expose maintenance personnel to a nuisance dust hazard as defined by the Control of Substances Hazardous to Health COSHH it is strongly recommended that suitable masks and protective clothing b...

Page 58: ...Chapter 6 Maintenance 52 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual Figure 21 Dust separator 1 From area to be protected 2 Dust separator filter ...

Page 59: ...ar button shown below The following message opens The software will then scan the loop for up to 127 detectors For a single detector wait until the first detector has been identified and the window indicates that it is scanning for Detector 2 then click Cancel The following window appears Select an entry from the list and then click Diagnostics The software will then commence the system tests Duri...

Page 60: ... operate on a Fail safe basis and are held closed in normal operation They will therefore open on test Save As Saves the summary list of scanned detectors and their status as a text txt file Print Prints the summary list to a connected printer Flame arrestors In line deflagration flame arrestors should be inspected on a regular basis to ensure that no build up of solids or liquids occurs in the el...

Page 61: ... the unit through the flame arrestor outwards Repeat this step for the other flame arrestor 7 Connect the exhaust piping to the flame arrestor 8 Connect the inlet aspiration piping to the flame arrestor 9 Replace the electronics inside the unit 10 Plug all cable connections 11 Power the unit up 12 Check calibration and airflow Steam cleaning may also be effective in cleaning the flame arrestors If...

Page 62: ...Chapter 6 Maintenance 56 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual ...

Page 63: ...zardous Area Aspirating Smoke Detection System Installation Manual 57 Appendix A Mounting template Summary A mounting template is provided to assist with installation Refer to the mounting template on the next page ...

Page 64: ...Appendix A Mounting template 58 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual Mounting template ...

Page 65: ... 42 Configuring the detector 32 Connecting to a PC 34 D Detector connections 15 Detector internal components 14 Diagnostics 53 E Event log 35 F FastLearn 12 Features detector 11 I Indicators 12 Fault 12 Fire 12 OK 12 Installation 22 Electrical installation 25 Enclosure installation 23 Mechanical installation 25 Power supply connections 27 M Maintenance 50 Flame arrestors 54 Mounting template 58 P ...

Page 66: ...60 Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual ...

Page 67: ...Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual 61 ...

Page 68: ...Stratos EX Hazardous Area Aspirating Smoke Detection System Installation Manual 62 ...

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