USSC 1537M Owner'S Manual Download

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EXISTING OIL,
ELECTRIC, OR

GAS FURNACE

SOLID FUEL

FURNACE

2" MINIMUM
CLEARANCE

SOLID FUEL

FURNACE

EXISTING OIL,
ELECTRIC, OR

GAS FURNACE

INSTALLATION - H

Summary of Contents for 1537M

Page 1: ...INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR GAS OR OIL FIRED FURNACE FOR INSTALLATION AS A CENTRAL FURNACE THE HOTBLAST FURNACE HAS BEEN APPROVED FOR U S INSTALLATIONS ONLY 851559D W arnock Herse y INTE...

Page 2: ...oot Folding Rule or Tape Tin Snips Drill Hand or Electric Drill Bit 1 8 Dia For Sheet Metal Screws Screw Driver Blade Type Gloves Sabre Saw 5 16 Nut Driver or 5 16 Socket w Ratchet MATERIAL 6 Pipe 6 Elbow Collar and Thimble as required 24 gauge min 1 2 Sheet Metal Screws 6 Inside diameter UL Listed Residential Type 103HT or Building Heating Appliance Chimney or existing masonry chimney w Liner Ele...

Page 3: ...perate with fuel loading or ash removal doors open DO NOT store fuels paints thinners flammable liquids or other highly volatile substances in the furnace room CAUTION HOT SURFACES Keep children away Do not touch during operation CAUTION INSPECTFLUEPIPES FLUEPIPEJOINTSANDFLUEPIPESEALSREGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIRCULATED BY THE AIR CIRCULATION SYSTEM CAUTI...

Page 4: ...cy MA02269 11 Keep the ashpit section free of excess ashes Do not allow ashes to stack higher than the sides of the ash pan 12 DISPOSAL OF ASHES Place ashes in a metal container with a tight fitting lid Keep the closed container on a noncombustible floor or on the ground well away from all combustible materials Keep the ashes in the closed container until all cinders have thoroughlycooled Theashes...

Page 5: ...gned to operate in either parallel or series air flow arrangement with the central furnace or as a central fur nace CENTRAL FURNACE INSTALLATION As a central furnace the unit functions indepen dently of any other system The blower will come on when the plenum temperature reaches the setting on the blower control PARALLEL INSTALLATION U S ONLY See Optional Wiring Diagram Page 13 Fig 14 The design i...

Page 6: ...6 DIMENSIONS OF FURNACE FIGURE 1 1537M ...

Page 7: ...dewall 12 305mm Unit to backwall 30 760mm Chimney connector pipe to sidewall 21 530mm Chimney connector pipe to backwall 18 460mm Hot air ducts to combustibles 6 150mm Refer to Fig 2 3 Place the furnace on a noncombus tible floor Check figures 2 and 3 Be sure you have the clearances shown from the furnace and the connector pipe to combustible surfaces If you have a solid brick or stone wall behind...

Page 8: ... chimney dealer The installation must conform to local fire codes and N F P A 211 DO NOT CONNECT THIS FURNACE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE The chimney used for a furnace must not be used to ventilate the cellar or basement If there is a cleanout opening at the base of the chimney close it tightly Fig 5 LISTED FACTORY BUILT CHIMNEY Carefully follow chimney manufacturer s instructions...

Page 9: ...int to make the piping rigid 7 The chimney connector may include a section for a barometric draft regulator between the furnace and the chimney Fig 4 5 7 The barometric draft regulator must be installed in the same room same pressure zone as the furnace 8 Install the barometric draft regulator strictly in accordance with the instructions that are provided with the barometric draft regulator 9 A so...

Page 10: ...feed door during firing sequence Install the thermodisc on rear of furnace cabinet with the two screws provided Mounttheconduitassemblyfromthejunc tion box to the thermostat bracket Crimp the two female terminals to each of the wire leads Plug the wires to the thermodisc NOTE It does not matter which of the two wires plugs to which terminal on the thermodisc Remove blowers from cartons Remove junc...

Page 11: ...11 FIGURE 11 ...

Page 12: ...e wiring diagram Fig 11 Do not make connections across the thermodisc in the furnace Make electrical wire connections in accordance with NFPA Standard No 70 and local codes in the power supply junction box See Fig 13 The wiring to complete the connections should be 18 AWG minimum copper and 90 degrees centigrade in a cable This is a furnace not a free standing stove You must direct heated air from...

Page 13: ...d 2 Do not expect to keep home at normal temperatures 3 Do not load fuel above bottom of feed door TO GAS OIL ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POWER SUPPLY FURNACE BLOWER MOTOR FAN LIMIT COMBINATION CONTROL GAS OIL ELECTRIC POWER SUPPLY JUNCTION BOX JUMPER IN CAUTION DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL Figure 13 ...

Page 14: ...burning briskly Set thermostat for desired temperature MEDIUM setting is normally satisfactory Set higher or lower for your comfort ADDING FUEL When starting a fire add small amounts of fuel instead of adding large quantities of fuel This will give more complete combustion and less build up of tars or soot in the chimney Set thermostat to HIGH before opening feed door Wood fire Add wood to a conve...

Page 15: ...ge 28 for list of trouble shooting tips 5 6 A draft reading of 05 to 06 w c is suggested for proper burning of this unit when using wood or bituminous coal as fuel When using anthracite coal this draft reading is a minimum reading CHIMNEY MAINTENANCE Creosote and Soot Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled mois...

Page 16: ...16 MODEL 1537M REPAIR PARTS ...

Page 17: ...le Washer 1 24 83178 3 8 16 Jamb Nut 1 25 22662 Feed Door Hinge Bracket 1 26 68217 Feed Door Assembly Includes Door and Gasket 1 69399 Damper Control Box Assembly Includes the Following 27 34 27 69396 Control Plate Assembly 1 28 25200 Slide Damper Secondary Air Control 1 29 89041 Spring 1 30 83278 10 Flat Washer 3 31 83244 10 24 Kep Nut 2 32 25197G Control Box Cover Painted 1 33 25199G Pull Handle...

Page 18: ...18 MODEL 1557M REPAIR PARTS ...

Page 19: ...dle Washer 1 24 83178 3 8 16 Jamb Nut 1 25 22662 Feed Door Hinge Bracket 1 26 68217 Feed Door Assembly Includes Door and Gasket 1 69511 Damper Control Box Assembly Includes the Following 27 34 27 69396 Control Plate Assembly 1 28 25200 Slide Damper Secondary Air Control 1 29 89041 Spring 1 30 83278 10 Flat Washer 3 31 83244 10 24 Kep Nut 2 32 25197G Control Box Cover Painted 1 33 25199G Pull Handl...

Page 20: ...20 COLD AIR DUCT 6 PIPE DAMPER PIPE CONNECTOR FURNACE OPTIONAL 11 RPT 90 ELBOW FIGURE15 1 FIGURE15 1 6 PIPE COLD AIR DUCT 8 PIPE FURNACE EXISTING GAS OIL ELECTRIC FURNACE DAMPER 90 ELBOW PIPE CONNECTOR ...

Page 21: ...21 APPENDIX INSTALLATION A U S ONLY TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX COLD AIR RETURN ...

Page 22: ...ING FURNACE SOLID FUEL FURNACE FILTER BOX COLD AIR RETURN PLENUM TOP OPTIONAL INSTALLATION B U S ONLY INSTALLATION C U S ONLY TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN ...

Page 23: ...DUCT WORK BAFFLE FURNACE PLENUM EXISTING FURNACE EXISTING FURNACE FURNACE PLENUM CLEARANCE 2 MINIMUIM WORK DUCT RETURN COLD AIR FURNACE SOLID FUEL 11 PCS OPTIONAL PLENUM FAN CONTROL LOCATION ANTI BACKDRAFT FLAPPER INSTALLATION D U S ONLY INSTALLATION E U S ONLY ...

Page 24: ... FURNACE COLD AIR RETURN TO FILTER BOX 2 MINIMUM CLEARANCE DUCT WORK CENTRAL FURNACE INSTALLATION SOLID FUEL FURNACE EXISTING FURNACE FURNACE PLENUM COLD AIR RETURN 2 MINIMUM CLEARANCE INSTALLATION F INSTALLATION G ...

Page 25: ...25 EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE 2 MINIMUM CLEARANCE SOLID FUEL FURNACE EXISTING OIL ELECTRIC OR GAS FURNACE INSTALLATION H ...

Page 26: ...unit properly furnace and this unit 5 Air from Registers is not hot BadblowerThermodisc ReplaceblowerThermodisc 6 Smoke and or odor from Oil from furnace and duct The metal used in constuc registerswhenfurnace work tion of the furnace and duct is used for first time work has a light coating of oil This should disappear after a short period of time Once this burnoff has occur red it should not reoc...

Page 27: ...27 NOTES ...

Page 28: ...VE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 1537M 1557M 4 THE SERIAL NUMBER ____________________ HOW TO ORDER REPAIR PARTS United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 21...

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