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Maintenance

Frequent and routine maintenance procedures should be followed 
to ensure the safe and efficient operation of the mower. The follow-
ing procedures should be performed every 8 working hours.  Under 
severe conditions this schedule should be accelerated. 

•  Check free end bearing and bearing housing for excessive heat: indicating loss 

of lubrication or possible bearing damage. 

•  Check blades, blade bolts, nuts and towers for excessive wear, chipping or 

cracking. 

•  Grease bearings:  free end ~4 pumps every 4 hours — drive end until grease 

comes out the breather

•  Check hydraulic lines for damage and leaks. 
•  Clean debris, leaves, grass and sticks from inside shroud and or rollers. 
•  Check bolts and nuts on all mountings and optional equipment. 
•  Check depending on your options: gates, shields, shroud and rollers etc.  Re-

pair if damaged or replace if necessary. 

Lubrication 

The drive end bearing housing has a grease zerk and a grease vent plumbed to the 
surface of the mower enclosure.  The  amount needed varies with ambient tem-
perature and mowing load.  Generally greasing twice a day is sufficient for heavy 
operation.  A good quality NLGI#2 lithium grease is usually satisfactory.  If the 
bearing housing is pumped full of grease when cold,  at first run up after a cold 
fill, a substantial quantity of grease will issue from the vent as the grease heats.  
This is normal. To reduce this, grease when equipment is at operating temperature.

Inspect before mowing

Inspect cutter drum and knives. Inspect the blades for wear, damage  & cracks.  In-
spect towers for cracks.  Inspect blade bolts for wear and tightness.  Replace or 
repair any problem items immediately.  Injury can be caused if a blade or tower is 
thrown from cutter shaft while mowing. 

Replacing blades and blade bolts

 

Your mower will be more efficient if running with sharp blades.  Blades may be 
turned around if one side is worn. Blades should be replaced in sets to maintain 
cutter shaft balance. Blade bolts, washers and bolt nuts should be examined and 
replaced if worn. Bear in mind that parts subject to intense pounding will in time 
develop fatigue cracks.    
Install the blade assembly as shown in the shaft diagram.  Note that if top lock 
nuts are used they should be threaded onto the bolt such that the nut runs out 
of  bolt  threads. It is the resulting thread jamming effect on the nut that holds 
it in place against shock and vibration.  This type of nut must be driven to refusal 
with a 3/4” High power impact gun.

Summary of Contents for EX50HDBD

Page 1: ...Operator s Manual Flail Mower 11949 Westar Ln Burlington WA 98233 360 757 7555 www usmower com...

Page 2: ...ustom mounts a variety of options and special requests Creating Mowing Solutions Manufactured in the USA US Mower Rotary and Flail Mowers for Excavator and Skid Steers are used by commercial mowers fo...

Page 3: ...m sudden inadvertent dropping Make certain area is clear before lowering Follow local traffic codes Slow down at night in turns and on hillsides Before dismounting secure implement in transport positi...

Page 4: ...ve Mow again at desired final height Keep the mower head at least 10 feet from electric lines and pipe lines to pre vent accidental contact and possible serious injury or even death Pressurized hydrau...

Page 5: ...s high enough to cause either abrupt seal blow out 150 psi or early failure of the motor shaft Higher pressure seals are avail able but are not always reliable and cause other problems as well The bes...

Page 6: ...n heavy conditions when the mower is operating at capacity Run ning the blades into rocks or other hard objects will blunt blades and will reduce mowing capacity flail mowers can be equipped with cut...

Page 7: ...I 2 lithium grease is usually satisfactory If the bearing housing is pumped full of grease when cold at first run up after a cold fill a substantial quantity of grease will issue from the vent as the...

Page 8: ...hreads on both the nut and the drive stub 2 Apply Blue Loctite to set screw and stub threads 3 Screw the nut onto the drive stub and tighten to about 40 FT LBS 4 Turn the shaft 2 3 full rotations 5 Lo...

Page 9: ...0 SK Sheave 1 7 2558155 3 8 Flat Washer 18 8 2559028 3 8 16 X 1 1 2 Coarse Hex Bolt 18 9 2557126 3 8 16 Hex Nut Zinc 18 10 2561108 1 2 13 x 1 3 4 Grade 8 Bolt 24 11 2557626 1 2 Flat Washer 16 12 25573...

Page 10: ...17 2559405 3 8 16 x 3 4 Grade 8 Bolt 2 18 2563252 Belt Cover Rev B 1 19 2600387 7 16 14 x 2 Grade 8 Bolt 4 20 2600394 1 2 13 x 4 Grade 8 Bolt 4 Belt Drive Assembly Cutter Shaft Assembly Part 2562445...

Page 11: ...the applicability of warranty a call to USM is recommended before work proceeds Credit for Labor Labor credit for a warrantable repair will be issued only for work done in a service dealer s shop No l...

Page 12: ...www usmower com...

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