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For GripSafe

®

ST patent and trademark information, go to https://usaindustries.com/gripsafe-patents-trademarks/ 

Copyright ©2022 USA Industries. All rights reserved. 

FRM-22.1-Rev.H-SMDBB 

8. 

Removal

 of GripSafe

 

ST DBB Plug 

8.1  Depressurize system through hydrotest pump’s bleed off valve. 
8.2  Remove hydrotest equipment from the 

Swivel Pipe Union Fitting(3)

.

 

8.3  Ensure there is no backpressure on the GripSafe ST DBB plug.

 

8.4  Loosen the 

Compression Hex Nut(21)

 

Once the seal has broken free from the pipe’s inner diameter water may flow out 
from the pipe, be prepared to capture this if desired. Continue loosening the 

Compression Hex Nut(21)

 until the 

Wedge Grippers(16)

 are fully relaxed. 

8.5  Remove the GripSafe ST DBB plug from the pipe. 

 

Clean and store for later use or return to USA Industries. 

 

Wedge Grippers(16)

 texture may become plugged with pipe scale and rust 

through several uses of the plug. Inspection of this surface after each use is 
necessary to keep the gripping strength at peak performance. To clean, simply use 
mild dishwashing soap and a stiff stainless steel bristled brush such as a welding 
brush. If plugging is persistent, use of a household rust remover along with a stiff 
stainless steel bristled brush should be sufficient. Rinse plug clean of any residual 
chemicals with tap water and dry thoroughly. 

 

Inspect 

Wedge Grippers’(16) 

freedom of motion. Each 

Wedge Gripper(16)

 

should slide freely up and down in its slot with a full range of motion and without 
resistance. 

 

Store out of direct sunlight in an area not exposed to above 150° F, UV light and 
excessive heat will cause 

Seal(14)

 degradation over time. 

NOTE: 

Use caution to ensure the 

Swivel Pipe Union Fitting(3)

 does not become 

unthreaded or loosened during removal of the hydrotesting equipment when testing is 
complete. Failure to do so may cause leaks when the plug is used again. Use 
appropriately fixed size wrenches, not adjustable wrenches.

 

CAUTION:

 

SLOWLY

 open 

Vent Port(22)

 to relieve any back pressure. Care must be 

taken when opening valves or loosening fittings if any inadvertent backpressure was 
introduced to the vessel. Failure to do so may result in hazardous pressure flow and/or 
fittings becoming violently hazardous projectiles that may cause injury to personnel and 
damage to equipment. If utilizing a backpressure monitoring tee, fast flowing gases or 
liquids through hosing can cause hose whip. Take caution to avoid this, failure to do so 
may result in injury to personnel and damage to equipment.

 

NOTE: 

Do not remove the 

Compression Nut(21)

 from the 

Shaft(1)

.  If this happens, 

immediately reinstall the component.

 

Summary of Contents for GripSafe ST

Page 1: ...by USA Industries an ISO 9001 2015 Certified Company For patent and trademark information go to https www USAIndustries com gripsafe patents trademarks INSTALLATION MANUAL Small Double Block Bleed DB...

Page 2: ...fe ST pipe plugging technology This manual covers the proper use of this technology to ensure safe operating conditions All necessary sockets and wrenches to install this equipment are available for r...

Page 3: ...ted to in accordance with all applicable industry and site specific standards It is recommended that water be used as the test medium Venting all gases from the vessel being pressurized is necessary b...

Page 4: ...patent and trademark information go to https usaindustries com gripsafe patents trademarks Copyright 2022 USA Industries All rights reserved FRM 22 1 Rev H SMDBB 3 Parts Figure 1 GripSafe ST Double B...

Page 5: ...T patent and trademark information go to https usaindustries com gripsafe patents trademarks Copyright 2022 USA Industries All rights reserved FRM 22 1 Rev H SMDBB Figure 2 GripSafe ST Double Block an...

Page 6: ...1 1 1 1 1 1 1 1 1 1 2 7 7 7 7 1 2 1 1 0 0 0 0 40 STD 40S 1 1 1 1 1 1 1 1 1 1 1 1 1 2 6 6 6 6 1 2 1 1 0 0 0 0 80 XS 80S 1 1 1 1 1 1 1 1 1 1 1 1 1 2 5 5 5 5 1 2 1 1 0 0 0 0 160 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 7: ...nd trademark information go to https usaindustries com gripsafe patents trademarks Copyright 2022 USA Industries All rights reserved FRM 22 1 Rev H SMDBB 4 Specifications Figure 3 GripSafe ST Double B...

Page 8: ...1 94 1 97 2 19 0 130 6 6 20 75 42 65 1 1 8 9 16 Open End 1 4 FNPSM 3 8 MNPT 10000 2500 4 50 80 XS 80S GSST D S 0200 080 1 81 1 84 2 06 0 130 6 2 20 75 36 55 1 1 8 9 16 Open End 1 4 FNPSM 3 8 MNPT 1000...

Page 9: ...int that the Seals 14 start to swell or extrude over the OD of the plug In the Compressed state shown in Figure 5 the GripSafe Plug will immediately grip on the pipe upon insertion Figure 4 Not Ready...

Page 10: ...into the pipe to the desired depth The top of the DBB Spring Plate s 7 slotted section must not be protruding past the face of the pipe it is installed in See Figure 6 for properly installed plug and...

Page 11: ...ying integrity 6 8 The GripSafe ST DBB plug is now safely installed to accept rated hydrotest and backpressure pressures TEMPERATURE NOTE If welding is to occur on the pipe while the plug is installed...

Page 12: ...a hose to the ball valve on the monitoring tee and running the hose to vent to a safe location away from workers that may be in the area CAUTION Fast flowing gases or liquids through hosing can cause...

Page 13: ...er distance distance from the top of the Compression Hex Nut 21 to the center distance of the Mid Ring 12 Note When measuring the center distance of the Mid Ring 12 make sure that the plug is in the C...

Page 14: ...ting Figure 10 Impermissible Insertion Depth with No Backpressure Rating CAUTION Gripping failure may occur if the Gripping Wedges are not fully inserted into the pipe or fitting If any of the Wedge G...

Page 15: ...ainless steel bristled brush should be sufficient Rinse plug clean of any residual chemicals with tap water and dry thoroughly Inspect Wedge Grippers 16 freedom of motion Each Wedge Gripper 16 should...

Page 16: ...down the pipe to remove all slack in the chain Ensure that the chain is not snagged twisted or knotted and is tight from the gag bolt to the pear shaped link 9 5 Starting with the two bolts nearest th...

Page 17: ...fe ST patent and trademark information go to https usaindustries com gripsafe patents trademarks Copyright 2022 USA Industries All rights reserved FRM 22 1 Rev H SMDBB GripSafe ST is a registered trad...

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