US drives AC Regen Instruction Manual Download Page 1 | Manualshive

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AC LINE

REGENERATIVE MODULE

15 HP TO 1750 HP

INST

RUCTI

ON

MANU

AL

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Summary of Contents for AC Regen

Page 1: ...AC LINE REGENERATIVE MODULE 15 HP TO 1750 HP INSTRUCTION MANUAL ...

Page 2: ...ill be subject to vibration then the enclosure should be shock mounted Safety Warnings Regenerative modules like all electrical equipment in industry if not properly installed and operated can cause personal injury Always use common sense when working around electrical equipment Make sure you read this manual before any work on the unit begins Never work on this product if you are tired or under t...

Page 3: ...in personnel injury and or equipment damage WARNING An incorrectly applied or installed AC REGEN can result in component damage or a reduction in product life Wiring or application errors such as under sizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in damage to the Drive or motor WARNING This AC REGEN contains ESD Electrostatic Discharge sensitive p...

Page 4: ... Mounting Though hole or panel mount Nema Rating Type 1 IP20 as standard Type 12 IP54 optional Construction Steel construction reduces E M I Control I O 2 Digital Inputs Regen Enable Regen Reset 2 Digital Outputs Form C dry contacts rated 115Vac 5A 30Vdc 3 5A 1 meter output Use with 100 A movement analog meter 24Vdc source Use to power operator pushbuttons and US Drives option boards 24Vdc 100 mA ...

Page 5: ...awmut A50P A60X Bussmann FWH 4 Total Power Loss shown is for continuous operation at full regeneration Table 2 Class 400 AC Regen Models Typical Voltage 380 415 480 VAC 380 500VAC 10 to 10 Frame Designation NEMA 1 IP20 Catalog Number Continuous DC Bus Current Amps Continuous Regen Power1 KW Drive HP2 AC Current Amps Maximum Recommended AC Line Fuses3 Amps Total Power Losses4 W SIZE 1 RG 0400 0030 ...

Page 6: ... 1900 RG 0500 0360 N1 360 315 400 349 600 2282 SIZE 3 RG 0500 0480 N1 480 420 500 466 700 3026 RG 0500 0540 N1 540 473 600 524 900 3390 RG 0500 0600 N1 600 525 700 582 900 3770 RG 0500 0720 N1 720 630 800 698 1000 4514 RG 0500 0840 N1 840 735 900 815 1200 5250 RG 0500 0960 N1 960 840 1000 931 1200 6002 RG 0500 1080 N1 1080 945 1300 1048 1500 6746 RG 0500 1440 N1 1440 1260 1750 1397 2000 8978 1 KW ...

Page 7: ...ustained during shipment If damaged file a claim with the shipper and return for repair following the procedures outlined on the back cover If no damage is observed remove all shipping restraints and padding Check AC REGEN nameplate data for conformance with the AC power source and motor DETERMINING CONTROL LOCATION The AC REGEN is suitable for most well ventilated factory areas where industrial e...

Page 8: ...r is required are as follows 1 If the AC input power system does not have a neutral or one phase referenced to ground an isolation transformer with the neutral of the secondary grounded is highly recommended If the line to ground voltages on any phase can exceed 125 of the nominal line to line voltage an isolation transformer with the neutral of the secondary grounded is always required 2 If the A...

Page 9: ...ng Sensitive Circuits It is critical to control the paths through which high frequency ground currents flow Sensitive circuits should not share a path with such currents Control and signal conductors should not be run near or parallel to power conductors Power Cabling Input and Output power connections are made through the power terminal block and power ground stud The actual AC REGEN label markin...

Page 10: ...e before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 AC Regen Mounting Information Size 1 Nema Type 1 ...

Page 11: ... before drilling and punching holes to avoid metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Figure 2 2a AC Regen Mounting Information Size 2 Nema Type 1 ...

Page 12: ...metal dust inside the drive enclosure Failure to do so will cause damage to the drive For through panel mounting customer is to seal for gap on all side of cutout Provided by customer aluminum angle 1 x 1 x 0 050 can be used to attach to all sides of drive to help seal and secure the drive Size 3 enclosure can also be free standing with optional floor stand kit from US Drives Inc Figure 2 2b AC Re...

Page 13: ...AC REGEN 11 Figure 3 Size 1 Only Recommended Power Wiring ...

Page 14: ...AC REGEN 12 Figure 3 3a Size 2 3 Recommended Power Wiring ...

Page 15: ...AC REGEN 13 Figure 3 3b Size 1 2 3 AC Regen Connection in a Common Bus System ...

Page 16: ...ut for 100 A movement analog meter proportional to DC bus current TB1 TERM 5 Control circuit common TB2 TERM 1 Normally open contact energized when REGEN ACTIVE TB2 TERM 2 Normally close contact energized when REGEN ACTIVE TB2 TERM 3 Form C contact common Figure 4 Main Control Board Terminal Block Layout Table 5 Terminal Blocks Description for Control Board ...

Page 17: ...st fault is automatically cleared after the control power supply stabilizes If a second fault occurs within a minute the fault is latched and clearing it requires a Regen reset LEDs at Start and Reset While the AC Regen is detecting the line frequency all LEDs except the Regen Active LED will be lit If the AC Regen reset line is held active the drive will rapidly flash every 100msec all LEDs excep...

Page 18: ...ors bus bars and enclosure walls for discoloration Ohmic Check Check IGBT personality boards for the following Burnt or discolored resistors R1 R2 R3 6 sets per Regen Shorted D1 D2 using meter set for diode check 6 sets per Regen These personality boards are either soldered or screwed on the IGBT s power transistors Lead Lead Meter setting Reading L1 L2 L3 VC PCB Connector P2 DIODE 0 3 0 5 VC PCB ...

Page 19: ...ated capacities whether intentional or unintentional d non authorized service repair modification transportation or installation Nor shall the manufacturer ever be liable for consequential or incidental damages including any lost profits or lost savings There are no other warranties expressed or implied which extend beyond that described herein The warranty set forth is exclusive and no other warr...

Page 20: ...in U S A THE HIGH HORSEPOWER DESIGN EXPERTS US Drives Inc 2221 Niagara Falls Boulevard P O Box 281 Niagara Falls NY 14304 0281 Tel 716 731 1606 Fax 716 731 1524 Visit us at www usdrivesinc com Products Designed and Manufactured In The United States of America ...

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