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Daily Preventative Maintenance Checklist

16 

SB66JRT – 0084221 

ITEM

INSPECTION OR SERVICES

Y

N

R

Operator’s Manual

In place, all pages readable and intact

Engine

Oil level

Between full and add marks

Coolant

Air intake and fan free of obstructions, belt in good condition

Radiator

Cap tight, good condition and clean

Fuel tank and line

Tank full, cap in place and tight/ no leaks

Air filter

Clear indicator

Charging system

Proper operation

Cold weather start kit

No damage or deformation

Electrical System

Emergency power battery

Condition and charged for proper operation

Battery fluid level and terminals

Proper level/clean, connectors tight

Cables and wiring harness

No wear or physical damage

Hydraulic System

Fluid level

Between full and add marks

Fluid filter

Verify operation in the green zone

Hose, tubes and fittings

No leaks

Cold weather warm-up kit

Proper operation

Foam Filled Tires and Wheels

Good condition

Lower Control Station

Operating controls

Proper operation

Emergency stop and emergency power

Shuts off lower controls/proper operation

Emergency Lowering

Proper operation

Level Sensor

Sounds tilt alarm

Flashing Light

Proper operation

Sandblast Protection Kit

In place and proper operation

Bumpguard

In place, no damage or deformation

Structures

Weldments

Welds intact, no damage or deformation

Slide pads

In place, no damage or deformation

Fasteners

In place and tight.

Wire ropes

No deformation or broken strands

Upper Control Station

Guardrail system and lanyard anchors

Welds intact, no damage or deformation

Operating controls

Proper operation

Emergency stop and emergency power

Shuts off upper controls/proper operation

Horn

Sounds when activated.

Electrical power outlet

Proper operation of outlet

Drive motion alarm

Sounds when aerial platform moves

Driving and work lights

Proper operation

Platform control cover

In place and proper operation

Placards and Decals

In place and readable

Maintenance Table Key: Y = Yes/Acceptable, N = No/Not Accetable, R = Repaired/Acceptable

Daily Preventative Maintenance Checklist

Preventative Maintenance Report

Date:

Owner:

Model No:

Serial No:

Serviced By:

Summary of Contents for SB66JRT

Page 1: ...Operator Manual EN Manual part number 508372 002 for serial numbers 10032 to current SB66JRT June 08 ...

Page 2: ......

Page 3: ...oom Operation 10 Driving and Steering 10 Drive Speeds 11 Motion Warning Alarm 11 AC Generator 11 Air Line 11 Driving Lights 12 Platform Work Lights 12 Emergency Lowering 12 After Use Each Day 12 Transporting the Machine 13 Preparing for Transportation 13 By Crane 13 By Truck 13 Maintenance 14 Hydraulic Fluid 14 Check Hydraulic Fluid 14 Engine 14 Oil Level 14 Battery Maintenance 14 Inspection and M...

Page 4: ...01 Amendment A1 2004 Council Directive 89 336 EEC on Electromagnetic Compatibility as amended by 93 68 EEC and 92 31 EC Council Directive 73 23 EEC on Low Voltage Equipment Safety as amended by 93 68 EE Council Directive 2000 14 EC on Noise Emission in the Environment by Equipment for use Outdoors E C Type Examination Certificate No Note Modification of the specified unit renders this declaration ...

Page 5: ... elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of the platform standing on or stepping from the platform onto buildings steel or prefab concrete structures etc is prohibited Dismantling the entry gate or other railing components is prohibited Always make certain that the entry gate is closed It is prohibited to keep the entry gate in an open po...

Page 6: ... Fuel Tank Wiring Box Operator s Manual Steer Wheels Left Side Platform Main Boom Tip Boom Hydraulic Fluid Tank And Filter Battery Disconnect Switch Batteries Engine Steer Wheels Platform Foot Switch Emergency Lowering Valve Intermediate Boom Jib When contacting UpRight for service or parts information be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplat...

Page 7: ...tch is cycled off and back on resetting the system At that time the machine functions are operational ACaution The emergency power system is for emergency low ering and stowing only The length of time the pump can be operated depends on the capacity of the bat tery Do not use this system for normal operation If the platform overload sensing system is tripped while operating the machine or if the s...

Page 8: ...tick 32 Boom joystick 33 Platform overload light 34 Machine generator switch Controls and Indicators The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the machine Figure 2 Battery Disconnect Switch 1 Battery Disconnect Switch Figure 3 Lower Controls and Indicators 2 Start button 3 Engi...

Page 9: ... level of the hydraulic fluid with the plat form fully lowered The fluid level must be between the full and add marks as viewed on the sight glass Add recommended hydraulic fluid if necessary See Specifications on page 20 3 Check that the fluid level in the batteries is correct See Battery Maintenance on page 14 4 Check that all guardrails are in place and all fasteners are properly tightened 5 In...

Page 10: ...rratic operation Check for missing or loose parts 5 Test each machine function Lift Slew Telescope from the lower control station by holding the ground operation switch up while operating the control toggle switches ref Figure 3 on page 6 6 Test the engine emergency power switch for proper operation 7 Push the Lower Control Emergency Stop Button to check for proper operation All machine functions ...

Page 11: ...y in response to control movement and improper volt age output of the AC generator Cold oil may also cause cavitation and pump damage The hydraulic system may be equipped with an optional cold weather warm up kit At the lower controls hold the manifold heater switch on for about a minute before turning the master switch to start the engine Aglow plug in the manifold preheats the air to help start ...

Page 12: ...itch must be held down to operate the upper controls 3 Hold the appropriate control in the desired direction Always look in the direction of movement 4 Gradually turn the boom speed knob to control the boom extend jib and platform rotate function speed 5 Releasing the control to its neutral position or releas ing the foot switch will stop movement Driving and Steering ADanger The aerial platform c...

Page 13: ...s the main boom position When the boom is elevated only the slowest drive speed will work regard less of the drive range switch position AWarning The potential for an accident increases when safety devices do not function properly Death or serious injury can result from such accidents Do not alter disable or override any safety device Do not use the aerial platform if it drives faster than 0 96 km...

Page 14: ...s are located on the top rail of the platform The direction a light points can be adjusted by using two 1 2 wrenches to loosen the clamp below the light The lights are operational when the upper controls emer gency stop button is pulled up and the anti restart master switch is turned on The engine speed increases to high idle when the platform work lights are turned on Emergency Lowering AWarning ...

Page 15: ...machine By Truck 1 Maneuver the machine into transport position and chock wheels 2 Place a wood block under the tip end of the jib foot Lower the platform so the foot rests on the wood block ACaution Ratchets winches and come alongs can produce enough force to damage machine components Do not over tighten the straps or chains when securing the aerial platform to the transport vehicle 3 Use a nylon...

Page 16: ... proper oil level is between the add and full marks on the dipstick The distance between the top and bottom dipstick marks corresponds to about 1 l 1 quart US Add oil if neces sary before starting the engine Battery Maintenance AWarning Hazard of explosive gas mixture Keep sparks flame and smoking material away from batteries Always wear safety glasses when working near bat teries Battery fluid is...

Page 17: ... periods of storage before returning the machine to ser vice Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures AWarning Before performing preventative maintenance famil iarize yourself with the operation of the machine Always block the elevating assembly whenever it is necessary to perform maintenance while the platfor...

Page 18: ...trols Proper operation Emergency stop and emergency power Shuts off lower controls proper operation Emergency Lowering Proper operation Level Sensor Sounds tilt alarm Flashing Light Proper operation Sandblast Protection Kit In place and proper operation Bumpguard In place no damage or deformation Structures Weldments Welds intact no damage or deformation Slide pads In place no damage or deformatio...

Page 19: ...Decal Location SB66JRT 0084221 17 Decal Location A08065S ...

Page 20: ...LACARD PLATFORM CAPACITY CONSULT FACTORY 8 0162336E 1 DECAL DANGER ELECTRI CAL HAZARD ENGLISH 0162366 1 DECAL DANGER ELECTRI CAL HAZARD ENGLISH ITEM PART NO QTY DESCRIPTION 0162336F 1 DECAL DANGER ELECTRI CAL HAZARD FRENCH 0162366 1 DECAL DANGER ELECTRI CAL HAZARD FRENCH 0162336P 1 DECAL DANGER ELECTRI CAL HAZARD SPANISH 0162366 1 DECAL DANGER ELECTRI CAL HAZARD SPANISH 0162336W 1 DECAL DANGER ELE...

Page 21: ... WARNING STRIPE 46 0182077E 1 DECAL CE NOISE LEVEL 47 0151410E 1 DECAL DANGER ROTAT ING PARTS ENGLISH 0151410F 1 DECAL DANGER ROTAT ING PARTS FRENCH 0151410P 1 DECAL DANGER ROTAT ING PARTS SPANISH 0151410W 1 DECAL DANGER ROTAT ING PARTS SWEDISH 0151410D 1 DECAL DANGER ROTAT ING PARTS DUTCH ITEM PART NO QTY DESCRIPTION 0151410G 1 DECAL DANGER ROTAT ING PARTS GERMAN 150 508228 001 2 DECAL UPRIGHT LO...

Page 22: ...to 45 seconds Jib Up 7 to 13 seconds Down 7 to 13 seconds Platform rotation 170 degrees 16 to 20 seconds Drive High booms stowed 4 8 km h 3 0 mph Low booms elevated 0 96 km h 0 6 mph Drive System Standard Four wheel drive Optional Two wheel drive Gradeability theoretical 4x4 65 Tires Foam Filled 12 ply 38 cm x 50 cm 15 x 19 5 Electrical System Voltage 12 V DC negative chassis ground Source Two 12 ...

Page 23: ......

Page 24: ...TEL 1 559 443 6600 FAX 1 559 268 2433 www upright com PN 508372 002 EN Europe TEL 44 0 845 1550 058 Local Distributor Lokaler Vertiebshändler Distributeur local El Distribuidor local Il Distributore locale ...

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