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Summary of Contents for GENTRON GG10020

Page 1: ...www jdna com 1 888 896 6881...

Page 2: ...e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Battery 15 Assembly 16 Spark Plug Service 22 Operation 17 Inspection Cleaning Maintenance and Storage 23 Installation 29 Compliance...

Page 3: ...anual s Deliver or ship the product to the Authorized Warranty Service Center Freight costs if any must be paid by the purchaser If the purchaser does not receive satisfactory results form the Authori...

Page 4: ...company such as gasoline engines The product manufacturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALF...

Page 5: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 6: ...O THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you...

Page 7: ...WLK HUK HSSV OL NHZLZ V KPZZPWH L ILMVYL H LTW PUN V YLZ HY OL NLULYH VY ZL VUS LUNPUL THU MHJ YLY YLJVTTLUKLK M LS HUK VPS V VTWVULU Z 9505 5 05 5 4 7 9 64 9 6 5 9 4 05 6 69 64 04 9 5 05 0 9 5 9 05 3...

Page 8: ...ized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qua...

Page 9: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 10: ...n it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect t...

Page 11: ...HS ZL VM UH OVYPaLK WHY Z VY MHPS YL V MVSSV THPU LUHUJL PUZ Y J PVUZ TH JYLH L H YPZR VM LSLJ YPJ ZOVJR VY PUQ Y LHY 7HJLTHRLYZ 9505 7 673 0 7 4 2 9 6 3 65 3 09 7 0 0 5 69 05 0 796 3 964 5 0 0 3 05 3...

Page 12: ...SLUN O VM OL NLULYH VY MYHTL H P Z SV ZPKL VY YHPSLY PUZ HSSH PVU OL NLULYH VY ZOV SK IL TV U LK VU OL JLU LY WVPU VM OL YHPSLY V LY OL OLLSZ OL YHPSLY T Z IL JHWHISL VM Z WWVY PUN OL LPNO VM OL NLULY...

Page 13: ...LK ZHML NSV LZ ZHML L L NVNNSLZ HUK ZHML OH V UV HS LY VY HKQ Z HU WHY VM OL NLULYH VY OH PZ HZZLTISLK HUK Z WWSPLK I OL THU MHJ YLY S H Z MVSSV HUK JVTWSL L ZJOLK SLK LUNPUL HUK NLULYH VY THPU LUHUJ...

Page 14: ...o use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20...

Page 15: ...ILFDWLRQV 7KH GLPHQVLRQV DUH LQFOXGLQJ WHUPLQDOV UDWHG FUDQNLQJ DPSHUDJH RI 7HUPLQDOV DUH UHJXODU QRW UHYHUVHG 1RWH 8VLQJ D EDWWHU QRW GHVLJQHG IRU WKLV XQLW PD YRLG ZDUUDQW OVR WKLV JHQHUDWRU FDQ DOV...

Page 16: ...loose parts against the following list Contact your dealer toll free at 800 894 1179 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should inclu...

Page 17: ...gallons OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Th...

Page 18: ...fuel tank to the carburetor Be suU to return the fuel valve lever to the OFF position afteU stoppi ng the engine 6723 581 21 2 3 To start a cold engine move the choke lever to the CLOSED position To r...

Page 19: ...d hold the engine switch on the START position for 3 5s and crank the engine 5 If the choke has been moved to the Start po sition to start the engine gradually move it to the RUN position as the engin...

Page 20: ...5 6 76 9 5 0 0 3 9650 8 074 5 0 6 6 5 7796 305 65 0 065 9 4 4 6 8 074 5 5 965 7 796 9 56 9 765 0 3 69 5 09 69 05 09 4 03 9 6 5 7796 305 65 0 065 9 6UJL OL NLULYH VY PZ Y UUPUN ZPTWS JVUULJ OL WV LY JV...

Page 21: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the D...

Page 22: ...the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 03...

Page 23: ...WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH 2 IS IN ITS OFF POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFO...

Page 24: ...he engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sedement cup and O ring 2 Clean the sediment cup and O ring in nonfla...

Page 25: ...ice technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with t...

Page 26: ...element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a sol...

Page 27: ...27 Owner s Manual...

Page 28: ...28 Transporting Storage 10000W Generator...

Page 29: ...6 5 9 69 LULYHS 3VJH PVU 4HRL Z YL V SVJH L HUK PUZ HSS OL NLULYH VY V KVVYZ OLYL JVVSPUN HPY PZ YLHKPS H HPSHISL 0UZ HSS OL NLULYH VY ZV OH OL HPY PUSL Z HUK V SL Z HYL UV ISVJRLK I VIZ Y J PVUZ Z J...

Page 30: ...to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG ground...

Page 31: ...31 10000W Generator Compliance You should get a certificate of EPA while you purchased this product...

Page 32: ...120V 240 AC 66 7 33 3A 60Hz 776 776 1 120 240V Model GG10020 AC twist lock outlet 4 120V AC outlets 1 120V AC twist lock 220 lbs 32 11 hours approx 1 2 load...

Page 33: ...PARTS LISTING 33...

Page 34: ...STUD BOLT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE GG10020 A 01 JD GG10020 A 02 JD GG10020 A 03 JD GG10020 A 04 JD GG10020 A 05 JD GG10020 A 06 JD GG10020 A 07 JD GG10020 A 08 JD GG...

Page 35: ...PIN 10 mm GG10020 B 09 JD GOVERNOR ARM SHAFT GG10020 B 10 JD OILSEAL 8 14 5 GG10020 B 11 JD DRAIN PLUG WASHER 12mm GG10020 B 12 JD DRAIN PLUG BOLT GG10020 B 13 JD OIL SEAL GG10020 B 14 JD OIL PROTECT...

Page 36: ...R FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL RING OIL SEAL FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL BEARING 6207 CRANKCA...

Page 37: ...10000W Generator 36 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF420 4 2 JF340 4 2 1 1 GG10020 D 01 JD GG10020 D 02 JD...

Page 38: ...JD GG10020 E 10 JD A G N I R N O I S S E R P M O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N...

Page 39: ...V I P T O V I P M R A R E K C O R M R A R E K C O R 8 M T L O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF340 1 2 8 JF168 1 2 17...

Page 40: ...S G N I T T E S R E N I A T E R G N I R P S G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T S P M O C E S A...

Page 41: ...40 Fan Cover Assy o N t r a P A P A Description H GG10020 H 01 JD D U O R H S GG10020 H 02 JD GG10020 H 03 JD 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20 4 M6 12...

Page 42: ...4 APA Part No Description I GG10020 I 01 JD GG10020 I 02 JD GG10020 I 03 JD GG10020 I 04 JD CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Pa rt No 1 JF4...

Page 43: ...JD GG10020 J 02 JD GG10020 J 03 JD GG10020 J 04 JD GG10020 J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L F 5 4 3 2...

Page 44: ...020 K 02 JD GG10020 K 03 JD GG10020 K 04 JD GG10020 K 05 JD GG10020 K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT Qty...

Page 45: ...enerator Starter Motor Assy 44 APA Part No Description L GG10020 GG10020 GG10020 L 01 JD L 02JD L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2 20 4 M8...

Page 46: ...M O C E S A B L O R T N O C G N I R P S G N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L T T O R H T D O...

Page 47: ...11 JD GG10020 N 12 JD 3 4 4 4 1 1 1 1 1 1 1 1 2 2 JF340 7 2 1 JF340 7 2 3 JD6500 17 10 1 5 1 JD6500 17 10 1 5 2 JD6500 17 10 1 5 3 20 4 M8 16 20 4 M8 25 20 6 M8 20 4 M6 12 JF240 7 2 2 JF240 7 1 JF290...

Page 48: ...GG10020 O 01 JD AIR CLEANER COVER COMP O 02 JD AIR CLEANER ELEMENT O 03 JD FLANGE NUT M5 O 04 JD AIR CLEANER SEPARATOR O 05 JD AIR CLEANER SEAL O 06 JD AIR CLEANER CASE COMP O 07 JD BREATHER GASKET JD...

Page 49: ...FLANGE BOLT Description M6x25 JD6500W U 1 5 1 2 JD6500W U 1 5 1 1 JD10000W U 1 5 1C JD Part No Qty JF168 8 3 JF168 8 1A JF168 8 5 20 4 M6 25 RUBBER JF168 8 2 1 4 1 1 1 2 4 4 1 1 1 2 4 5 6 6 7 8 3 P 01...

Page 50: ...CLE Ru 22 Q 06 JD CIRCUIT BREAKER SINGLE 20A Q 07 JD 120V RECEPTACLE L5 30 Q 08 JD 120V 240V RECEPTACLE Q 09 JD EARTH TERMINAL SET Q 10 JD CONTROL PANEL CASE Q 11 JD DC CIRCUIT PROTECTOR 10A Q 12 JD C...

Page 51: ...10 0 0 0W Generator 50 Frame Comp Assy APA Part No R GG10020 R 01 JD GG10020 R 02 JD 2 1 JD Part No Qty Description JD6500 17 10 1 J109 1 1 21 3 25 11 GENERATOR FRAME CONTROL PANEL CASE...

Page 52: ...ASSY S 03 JD COOLING FAN S 04 JD BRUSH ASSY S 05 JD TAPPING SCREW S 06 JD RR HOUSING S 08 JD FLANGE BOLT M6X 179 S 09 JD AUTO VOLTAGE REG ASSY S 10 JD GENERATOR COVER S 12 JD FLANGE BOLT S 13 JD ROTOR...

Page 53: ...nerator Generator APA Part No Description JD Part No Qty 2 1 4 GG10020 GG10020 GG10020 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 S 19 JD VOLT CHANGE TERMINAL BR AC W S 20 JD PLAIN WA...

Page 54: ...T T 09 JD FLANGE NUT M8 T 10 JD STANDER T 11 JD FLANGE BOLT M8X 22 T 13 JD HANDLE T 14 JD BOLT M8X48 T 15 JD BRACKET WITH LOCK PIN T 16 JD FLANGE BOLT M8X45 1 2 12 14 14 14 14 15 15 16 16 12 13 13 4 6...

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