Univex 1000S Premium Instruction Manual Download

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1000S SEMI-AUTOMATIC

Signature Series Slicer

Instruction Manual

Persons under the age of 18 years are not permitted to operate or have accessibility to

operate this equipment per U.S. Department of Labor Employment Standards Administration

Fact Sheet No. ESA91-3.

1000S/1008

ED 4.0

Summary of Contents for 1000S Premium

Page 1: ...Slicer Instruction Manual Persons under the age of 18 years are not permitted to operate or have accessibility to operate this equipment per U S Department of Labor Employment Standards Administration Fact Sheet No ESA91 3 1000S 1008 ED 4 0 ...

Page 2: ... THAT WILL BE INVOLVED WITH YOUR NEW UNIVEX SLICER MUST READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS SLICER WE APPRECIATE YOUR COOPERATION AND YOUR BUSINESS SHOULD THERE BE A QUESTION OR IF WE CAN BE OF FURTHER ASSISTANCE PLEASE CALL US 1 603 893 6191 ...

Page 3: ...ning Instructions 10 11 Operator s Care of the Slicer 12 Cleaning Instructions 12 Lubricating Instructions 13 Trouble Shooting Guide 14 Knife Removal 15 Knife Seal Replacement 15 Slicer Base Removal 16 Carriage Drive Belt Replacement 16 Carriage Drive Motor Belt Replacement 16 Carriage Drive Motor Replacement 16 Carriage Drive Bearing Replacement 17 Jaw Assembly Replacement 17 Knife Drive Belt Rep...

Page 4: ...ubrication Part 2 13 Figure 10 Knife Assembly 19 20 Figure 11 Carriage Slide Assembly21 22 Figure 12 Carriage Assembly 23 24 Figure 13 Slice Thickness Control 25 26 Figure 14 Knife Drive Motor Assembly 27 28 Figure 15 Knife Drive Assembly 29 Figure 16 Lift Assembly 30 Figure 17 Sharpener Assembly 33 34 Figure 18 Slicer Base Assembly 27 Figure 19 Jaw Assembly 35 36 Figure 20 Carriage Drive Assembly...

Page 5: ...2 Carriage 9 On Off Switch on left side not shown 3 Carriage Handle 10 Fence 4 Carriage Arm 11 Fence Cover Knob not shown 5 Carriage Arm Knob 12 Last Slice Device 6 Graduated Knob 13 Protective Knife Guard Ring 7 Operating Mode Switch 14 Knife Guard Page 3 1 2 3 4 5 6 7 8 9 10 12 11 13 14 ...

Page 6: ... and safe use The slicer should be operated on a sturdy bench or table with the height determined to suit the operator It is most important that the forearm of the operator be at the proper level for ease and safety of operation as well as for maximum production This height is considered optimum when the carriage handle Figure 1 3 of the slicer is at approximately the height of the operator s elbo...

Page 7: ...o work the carriage Always Make sure the carriage is positively secured to the slicer by checking to see that the carriage arm knob Figure 1 5 is fully tightened ON OFF SWITCH The slicer is started by pushing the rocker style ON OFF switch Figure 2 to the on position The switch will illu minate to indicate the slicer is ON SLICE ADJUSTMENT A dial type slice adjustment knob Figure 3 1 allows for sl...

Page 8: ...g mode switch to the automatic position and set the speed and stroke length Speed Buttons The and speed control buttons Figure 4 5 allow the operator to choose between four slicing speeds Stroke Buttons The and stroke control buttons Figure 4 6 allow the operator to choose between three carriage stroke lengths PROTECTIVE GUARD Warning The protective guard Figure 1 13 covers the knife edge complete...

Page 9: ...AN position 5 Press the blade button Figure 4 3 on the control panel Warning Do not hold food product with your hand Never put your hand on or around the carriage when the slicer is on The carriage handle Figure 1 3 is the only part of the slicer you should touch while slicing 6 Use the carriage handle Figure 1 3 to manually move the carriage back and forth Do not catch the slices with your hand L...

Page 10: ...he slicer ON by pressing the on off rocker switch Figure 2 to the ON position The switch will illuminate when the unit is on 5 While pulling the carriage toward you by holding the carriage handle Figure 1 3 turn the operating mode switch Figure 3 2 right to the AUTO position 6 The control panel will show the number 2 in both the speed and stroke LED Press the to increase or to decrease the speed a...

Page 11: ...tic slicing operation press the set off button Figure 4 4 Turn the operating mode switch Figure 3 2 to the neutral center position When using the counting device the slicer will automatically stop after the set number of slices have been sliced You can also stop the slicing operation in the middle of counting by pressing the set off button Figure 4 4 10 When the carriage has stopped pull the carri...

Page 12: ...imply will not cut If cleaning is necessary follow the cleaning procedure outlined on page 12 Remember to unplug the electrical supply cord 3 Pull the carriage all the way back towards the front of the slicer Lift the last slice device Figure 1 12 all the way up and rotate it into the stored position Loosen the sharpener mounting knob Figure 6 2 Lift the sharpener assembly Figure 17 and place it o...

Page 13: ...iece of stiff paper 8 Turn the slicer ON Rotate the sharpener wheel up to position 2 Figure 7 2 this will engage the honing stone and hold for 1 to 2 seconds Turn the slicer OFF The blade should now be completely sharpened and honed Caution It is important for best slicing results not to hone the knife too long or the keen edge will be destroyed due to the formation of an undesirable second bevel ...

Page 14: ...e hose rinsed 6 Remove the knife guard Figure 1 14 by loosening the knife guard knob Figure 10 35 Carefully lift the guard by the handle Figure 10 18 and remove the guard 7 Rotate the meat deflector Figure 10 7 by swinging it away from the back of the blade 8 Warning CAREFULLY wash the front and rear of the knife with a cloth using warm water and mild soap CAREFULLY wash between the knife edge and...

Page 15: ...h the lubrication instructions below During this lubrication sequence be sure to check for free operation and movement of related parts as well as for excessive wear and looseness of various parts Be sure to check all handles and knobs for tightness LUBRICATION INSTRUCTIONS A Clean and apply mineral oil weekly B Apply Petro Gel 4400408 often as required to maintain a light film Page 13 FIGURE 8 FI...

Page 16: ...uit breaker 1 4 Replace switch 1 5 Replace capacitor 1 6 Replace motor 2 Motor running blade not turning 2 1 Broken belt 2 1 Replace belt 3 Excessive noise 3 1 Blade contacting knife guard 3 2 Deflector contacting blade 3 1 Check for loose knife guard knob Shim tapered bushing 3 2 Adjust deflector 4 Not cutting properly 4 1 Dull blade or improperly sharpened blade 4 2 Soft cheese 4 3 Knife dirty w...

Page 17: ...verse procedures outlined above 8 Even though a new knife is very sharp the sharpening procedures specified on pages 6 and 7 should be performed to true the new knife s bevel to the slicer 9 Warning The worn knife should be disposed of in a safe responsible way showing concern for others who may handle it It is recommended that the edge of the knife be wrapped several times with heavy tape and tha...

Page 18: ... screw Figure 20 24 4 Remove the carriage drive belt Figure 20 13 CARRIAGE DRIVE MOTOR BELT REPLACEMENT 1 Remove the slicer base assembly per the above procedures 2 Loosen the two socket head cap screws Figure 20 7 in the motor mounting angle Figure 20 2 3 Loosen the jam nut Figure 20 23 and loosen the belt tensioning screw Figure 20 24 in the motor mount Figure 20 2 4 Remove the carriage drive mo...

Page 19: ...the threaded holes in the taper lock bushing and press it apart and remove the taper lock bushing and pulley from the shaft Figure 20 10 6 Remove the retaining rings Figure 20 9 and 14 and remove the idler pulley Figure 20 15 7 Remove the retaining rings Figure 20 16 and drive the bearings Figure 20 17 from the bearing blocks 8 Reassemble in the reverse of the above instructions using new bearings...

Page 20: ...eal per the instructions on page 15 Remove the retaining ring Figure 15 3 10 Invert the drive assembly on a bench and drive the shaft Figure 15 7 bearings Figure 15 4 and spacer Figure 15 5 through the top side of the pulley Figure 15 6 11 Replace the bearings if necessary and reassemble in the reverse of the above procedures BELT REPLACEMENT 1 Follow the knife drive assembly steps 1 through 6 abo...

Page 21: ...4 Screw Slotted Flat Head M5 0 8 x 12 4 16 F7002426 Screw Slotted Flat Head M4 07 x 10 2 17 F4020172 Cover Knife 1 18 F4090300 Handle Knife Cover 1 19 F4101064 Insert Knife Cover 1 20 F202V006 Knife Drive Assembly figure 8 1 21 F4100645 Stand off Side 1 22 F3040127 Plug 1 23 F7003336 Screw Socket Head Cap M6 1 0 x 18 1 24 F4020462 Guard Protective 1 25 F4090004 Boot Rubber 1 26 F4100692 Sleeve 1 2...

Page 22: ...KNIFE ASSEMBLY FIGURE 10 34 11 2 18 17 16 15 14 8 9 13 12 19 10 30 20 22 23 24 7 6 5 21 10 25 26 11 27 28 29 31 32 36 33 3 35 4 1 Page 20 ...

Page 23: ...pped 2 17 F7000492 Nut Jam M10 1 50 2 18 F7003608 Retaining Ring 1 19 F7000245 Screw Socket Head Set M6 1 0 x 8 1 20 F4100253 Pin Arm Pivot 1 21 F4100866 Pin Tilt Lock Fork 1 22 F7000236 Screw Socket Head Set M5 0 8 x 10 1 23 F4101233AC Knob Tilt Lock aluminum 1 Knob Tilt Lock plastic 24 F3031223 Spring 1 25 F4100870 Shaft Tilt Lock 1 26 F4100086 Bushing Tilt Lock Shaft 1 27 F4020052 Arm Carriage ...

Page 24: ...CARRIAGE SLIDE ASSEMBLY FIGURE 11 10 24 11 1 2 3 5 6 4 7 8 35 13 14 15 16 17 18 20 21 22 26 25 23 27 28 29 30 31 32 34 33 3 36 19 9 12 Page 22 ...

Page 25: ...0173 Handle Last Slice Device Feed Grip plastic 13 F4100862 Shaft Last Slice Device 1 14 F4090325 Arm Last Slice Device 1 15 F7002749 Pin 1 16 F4100919 Washer Nylon 1 17 F406AD03 Spacer Last Slice Device 1 18 F405FC12 Plate Protection 1 19 F7000634 Screw Slotted Flat Head M5 0 8 x 12 4 20 F7001759 Screw Socket Head Set M8 1 25 x 25 2 21 F4100896 Pin 9 22 F4090321 Handle aluminum 1 F4101236AC Handl...

Page 26: ...CARRIAGE ASSEMBLY FIGURE 12 20 27 25 24 23 22 1 26 9 2 3 4 4 5 6 7 8 19 18 17 9 10 10 2 14 16 15 13 12 11 21 6 2 28 Page 24 ...

Page 27: ...236 Spring 1 21 F700013A Screw Socket Head Cap M6 1 0 x 12 1 22 F7004008 Nut M8 1 23 F7007008 Washer flat M8 1 24 F4100525 Cam Follower 1 25 F4100332 Pin 1 26 F7001745 Screw Socket Head Set M6 1 0 x 8 1 27 F405CB22 Plate Arm Release 1 28 F7000634 Screw Slotted Flat Head M5 0 8 x 12 1 29 F4100256 Shaft Graduated Knob 1 30 F7001435 Snap Ring 1 31 F4090163 Cam 1 32 F4100102 Shaft Cam Follower 1 33 F7...

Page 28: ...SLICE THICKNESS CONTROL FIGURE 13 1 2 3 4 5 8 9 10 11 13 14 16 7 6 15 17 19 20 21 18 22 25 26 28 29 27 16 35 34 32 31 30 24 23 42 41 40 39 38 36 3 4 46 45 43 44 12 33 37 Page 26 ...

Page 29: ...rew Hex Head Cap M6 1 0 x 30 1 4 F405CB20 Bracket Drive Belt Tensioner 1 5 F7003337 Screw Socket Head Cap M6 1 0 x 16 2 6 Nut M8 1 25 1 7 F7000130 Screw Thumb M8 1 25 x 45 1 8 F3010108 Motor 115V 60HZ 1PH 1 9 F7003339 Screw Socket Head Cap M6 1 0 x 25 2 10 F4100846 Shaft Motor Pivot 1 11 F4100180 Collar 2 Page 27 ...

Page 30: ...KNIFE DRIVE MOTOR FIGURE 14 Page 28 ...

Page 31: ...8 Bushing Tapered 1 2 F3030203 Seal 1 3 F7000535 Retaining Ring 1 4 F3030306 Bearing 2 5 F4100153 Spacer Bearing 1 6 F4010349 Pulley Driven 1 7 F4101114 Shaft knife 1 8 F7001745 Screw Socket Head Set M6 1 0 x 8 1 9 F700207K Washer Shim as needed 3 2 8 9 7 6 4 5 4 1 Page 29 ...

Page 32: ...200488 Screw Socket Head Cap 5 16 18 x 1 Stainless Steel 2 3 4400429 Pin Roll 1 4 x 3 4 Stainless Steel 2 4 9613104 Wheel Nylon 2 5 1200002 Screw Hex Head Cap 1 4 20 x 1 1 4 Stainless Steel 2 6 9613110 Lever Lift 1 7 1200319 Screw Socket Head Set 5 16 18 x 1 1 8 9613115 Knob 1 Page 30 ...

Page 33: ... 12 F4100271 Shaft 2 13 F7004506 Nut Acorn M6 1 0 1 14 F4101299 Cap Hone Shaft 1 15 F7003806 Washer Flat M6 5 16 F3030708 Stone Hone 1 17 F7004006 Nut Jam M6 1 0 2 18 F3030710 Stone Sharpening 1 19 F4101300 Cap Sharpening Stone 1 20 F7003035 Screw Socket Head Cap M5 0 8 x 12 2 21 F4101301 Screw Sharpening Shaft 1 22 F4101296 Runner Nylon 1 23 F3031204 Spring 2 24 F3039928 Label 1 25 F4100655 Screw...

Page 34: ...SHARPENER ASSEMBLY FIGURE 17 1 2 3 4 5 6 7 8 9 10 23 12 13 14 15 16 15 17 29 28 27 24 21 22 12 19 15 18 15 17 25 26 20 11 Page 32 ...

Page 35: ... F4101249 Shaft Mode Switch 1 25 F4101250 Collar Mode Switch 1 26 Screw Socket Head Set M6 1 0 x 30 2 27 Screw Socket Head Set M4 0 7 x 8 1 28 F3031236 Spring Return 1 29 Screw Socket Head Cap M5 0 8 x 25 1 30 F4101252 Bracket Switch 1 31 Nut Jam M8 1 25 2 32 Washer Toothed Lock M8 2 33 Angle Capacitor Mounting 2 34 Screw Hex Head Cap M8 1 25 x 10 2 35 F3040313 Capacitor 10uf 2 36 Servo Drive Ampl...

Page 36: ...SLICER BASE ASSEMBLY FIGURE 18 25 46 45 32 31 33 1 2 3 7 5 8 10 11 6 9 12 13 15 16 14 18 22 23 17 9 26 28 29 51 37 50 4 36 48 44 4 37 39 40 41 38 42 24 21 19 20 27 35 34 43 47 49 30 Page 34 ...

Page 37: ...nk 1 8 F3040162 Magnet 1 9 F7003610 ring Retaining 2 10 F4101257 Pin Jaw Pivot 1 11 F7003611 Ring Retaining 1 12 F3030822 Bearing 1 13 F7000462 Nut M6 1 0 1 14 F7003337 Screw Socket head Cap M6 1 0 x 12 1 15 F7001748 Screw Socket Head Set M5 0 8 x 20 1 16 F4101262 Eccentric 1 17 F7001737 Screw Socket Head Set M5 0 8 x 16 1 18 Screw Socket Head Cap M8 1 25 x 30 4 19 F4101263 Pin Link 1 20 F3031236 ...

Page 38: ...JAW ASSEMBLY FIGURE 19 Page 36 ...

Page 39: ...ing 2 10 F4181241 Shaft Drive 1 11 F4101243 Pulley Drive 1 12 F4101261 Bushing Taper Lock RCK 80 1 13 Belt 1 14 Ring Retaining 1 15 Pulley Idler 1 16 F7000564 Ring Retaining 2 17 F3030324 Bearing 6302 4 18 F4101242 Spacer Bearing 2 19 Shaft Idler Pulley 1 20 Screw Phillips Head 3 21 Guard Belt 1 22 Block Bearing Idler Pulley 1 23 F7000462 Nut M6 1 0 2 24 Screw Hex Head Cap M6 1 0 x 30 2 25 F410124...

Page 40: ...CARRIAGE DRIVE ASSEMBLY FIGURE 20 Page 38 ...

Page 41: ...WIRING DIAGRAM 115V 60HZ 1PH FIGURE 21 Page 39 ...

Page 42: ...SERVO DRIVE AMPLIFIER DIAGRAM FIGURE 22 Page 40 ...

Page 43: ...ver overtime charges of any kind Please call the Univex Warranty Service Department at 800 258 6358 to report warranty claims before arranging repair or attempting to return the unit to Univex Corporation Damages incurred in transit or incurred because of installation error accident alteration or misuse are not covered by this warranty Transit damages should be reported to the carrier immediately ...

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