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Universal Analyzers 1095E, Instruction Manual

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MAN.1095E.REVB.12232014

Contents

Receiving and Storage  

3

Definition of Symbols 

 

4

Specifications 

 

5

Description and Principle of Operation 

6

Installation 

10

Electrical Connections 

11

Start-Up 

12

Shutdown 

12

Maintenance 

13

Troubleshooting

 

15

Spare Parts

 

17

Drawings - Model 1095E

 

19

Limited Warranty

 

23

Summary of Contents for 1095E

Page 1: ...MAN 1095E REVB 12232014 Instruction Manual Model 1095E Acid Aerosol Freezer Chiller 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

Page 2: ...g and Storage 3 Definition of Symbols 4 Specifications 5 Description and Principle of Operation 6 Installation 10 Electrical Connections 11 Start Up 12 Shutdown 12 Maintenance 13 Troubleshooting 15 Spare Parts 17 Drawings Model 1095E 19 Limited Warranty 23 ...

Page 3: ...ncluded with it immediately upon arrival by removing them from the packing and checking for missing components against the packing list Check the items for any damage in transit and if required inform the shipping insurance company immediately of any damage found Storage location should be protected from the elements Although all components provided are designed to resist corrosion additional prot...

Page 4: ...ION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5 4 4 i IN STANDARD EN 61010 1 CAUTION RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER S INSTRUCTIONS ARE NOT ADHERED TO PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED CAUTION HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR PERSONAL INJURY CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED CAUTI...

Page 5: ...ximum Ambient Temperature 105 F 41 C Maximum Cooling Power 540 BTUs per hour 160 watts hr Outlet Sample Dew Point 13 F 25 C Gas Sample Inlet Fitting 3 8 tubing fitting Gas Sample Outlet Fitting 1 4 tubing fitting Bottom Water Drain Fitting 3 8 tubing fitting Maximum Input Power 900 watts Voltage 115 230VAC 50 60 Hz Electrical Classification General Purpose NEMA 1 Dimensions 27 H x 21 W x 14 1 4 D ...

Page 6: ...applied to the cooling elements until it has reached 10 C or the Pre Chill time has elapsed Channel 2 Dwell and Channel 3 Off This Cycle is the main cycle for the cooling elements on Channel 2 to chill and for sample to run through Channel 2 It will need to be adjusted to be long enough for Channel 3 to properly defrost but shorter than the time for ice to build up in the outlet of Channel 2 causi...

Page 7: ... below negative 10 C the program automatically advances to that column or after 30 minutes of pre chill time the pre chill channel goes online If the column fails to cool for 15 minutes once it is online the message Ch2 or Ch3 Malfunction will be displayed The standard drain is a peristaltic pump is a positive displacement pump that allows for use in either a pressure or vacuum sample It provides ...

Page 8: ...Temperature Channel 2 freezer Hi Temperature Channel 3 freezer Hi Temperature Column 2 Frozen Column 3 Frozen Column 2 Malfunction not cooling Column 3 Malfunction not cooling Hi System Vacuum Low Sample Flow System Offline Column Held from user input during Calibration RTD Failure High Ambient Temperature Amb measures the ambient temperature inside of the electronics enclosure The DwellTime displ...

Page 9: ...een SYSTEM CONTROL SCREEN The Acknowledge Alarms button is used to clear alarms displayed on the Main Display screen once the alarming condition has been corrected The System Online Set Logic button is used to change the logic of the System Online Offline digital input between Normally Open and Normally Closed The Advance Sequence button is used to advance the Freezer Channel cycle for troubleshoo...

Page 10: ...ndensed sulfuric acid The electrical power maximum 7 83A at 115VAC or 3 92A at 230VAC should be supplied Installation shall be in accord with the manufacturer s instructions and the national electric code ANSI NFPA70 Tampering and replacement with non factory components may adversely affect the safe use of the system Customer input power connections are on TB6 Customer 24VDC input signals to manua...

Page 11: ...ENOID TB7 1 SSR4 1 TB7 2 G H N SSR5 2 SV10 POWER INPUT 115 230VAC 1100W TB6 8 FAN2 H FAN2 N FAN2 G TB7 7 TB5 1 C NC NO FS1 LOW SAMPLE FLOW TB5 4 3 2 1 FS1 C TB7 8 TB7 9 COLUMN HOLD C NO SYSTEM OFFLINE 24VDC DIGITAL INPUTS 6 5 TB7 12 SYS M F 24VDC DIGITAL OUTPUTS SV10 G VS1 HI SAMPLE VACUUM C NO NC TB5 3 TB7 6 TB6 3 TB6 7 5 6 P1 HH H P1 HH N N H HEATED HEAD P1 HH 7 3 2 1 MOLEX CONNECTOR FOR FAN2 ON...

Page 12: ...ode Channel 1 will operate at approximately 4 C For Touch Screen User Interface See Page 8 Shutdown Before removing power from the unit ensure the system has been purged of any potentially hazardous components To purge the system perform the following 1 Perform a manual blowback operation 2 If feasible provide instrument air to the probe via a cal gas line If not disconnect the sample line 3 Allow...

Page 13: ...catalog product_view asp sku 0701520 2 YouTube http www youtube com watch v zC1INbSnf8o feature player_embedded at 242 REPLACEMENT OF SAMPLE PUMP DIAPHRAGM 1 Please refer to manufactures website for instructions http www airdimensions com INSTALLING OR REPLACING HEAT EXCHANGERS REMOVING THE HEAT EXCHANGER 1 Remove the inlet and outlet tubes by loosening the compression fittings Always use a backup...

Page 14: ...lean the heat sink fins CLEAN HEAT SINK FINS Using a soft bristled brush gently remove to debris from the heat sink Alternatively a computer safe aerosol cleaner can be used to remove the debris Clean any loose debris from the enclosure and blower motor using a vacuum or compressed air REPLACING PELTIER ELEMENT Contact Factory for Peltier replacement options It is recommended on the 1095E Freezer ...

Page 15: ...ter carry over alarm Ch 1 high temperature alarm Sample pump malfunction Place system online See Water carry over error See Ch1 temperature 10 C error Repair replace pump Water carry over Liquid in WCSF Chiller BTU load high Peristaltic pump failure High ambient temperature Clean WCSF sensor Reduce sample flow rate Replace peristaltic tubing Replace peristaltic pump Cool enclosure 40 C Ch X high t...

Page 16: ... PRESENCE OF WATER IN LIQUID FORM AFTER THE SAMPLE COOLER IS AN INDICATION OF A FAULT IN THE SYSTEM REASONS FOR THE PRESENCE OF CONDENSATE IN THE SYSTEM AFTER THE SAMPLE COOLER COULD BE ONE OR MORE OF THE FOLLOWING 1 Overloading of the cooling capacity of the cooler due to too much water vapor in the sample OR too great a sample flow rate 2 The condensate removal equipment peristaltic pump eductor...

Page 17: ...09 Enclosure Cooling Fan 24VDC 4800 0020 PLC DL 05DD D CPU 5600 0045 PLC Operator Interface DV 1000 5600 0006 PLC EA1 S3Ml C More Micro Touch Screen 5600 0218 PLC Shielded Interconnect Cable DV 1000 5600 0022 100A Moisture Sensor Module 3600 0008 Freezer Heatsink Assembly 5209 0364 Electronics Enclosure Assembly 115VAC 5209 0366 Electronics Enclosure Assembly 230VAC 5209 0393 Basic Spare Parts Par...

Page 18: ...r 6 RPM 230VAC 4958 0031 Peristaltic Pump Head 15 Tubing 4958 0006 Power Supply 500 Watt 24VDC 5400 0012 Relay Solid State 3 32VDC Cntrl 240VAC Drv 25 Amp 3152 0002 Relay Solid State DC DC 3 32VDC Drv 20Amp 3152 0006 Flow Switch 1300 cc min Air NO TFE Piston 3103 0051 Vacuum Switch 0 29 Hg Sample Inlet Vacuum 3103 0017 Solenoid Valve Beco 115VAC 3 Way Teflon 4955 0048 Solenoid Valve Beco 230VAC 3 ...

Page 19: ...MPLE OUTLET 1 4 TUBE KYNAR FITTING SHEET DRAWING NO SIZE B LAYOUT DIMENSIONS 4 4 1 OF 3 8 APVD BY A Carson City Nevada 89706 USA DWN REVISIONS SCALE DESCRIPTION 2 5 DRAWN BY 1095E 115 230VAC 6 5200 Convair Drive A 6 NTS 8 R Wells DATE D FOR REV 3 2 B D C APVD 1 DATE D UNIVERSAL ANALYZERS INC 1 C 5 7 PART NO 3 7 P Stockwell P1155 02 16 2007 Instrument SEE TABLE Direct 05 LOGIC D0 05DD FRONT VIEW BO...

Page 20: ...oid Valve 230Vac 3 Way Teflon Peristaltic Drain Pump 115Vac Dual Head Peristaltic Drain Pump 230Vac Dual Head Flowmeter w Needle Valve 0 5 l m Snubber 6 32 3103 0017 4980 1030 4955 0246 4958 0125 4958 0168 3103 0051 4955 0048 4955 0057 4958 0012 4958 0035 4965 0008 0000 0000 1 1 1 1 1 1 1 1 2 2 1 1 100A ANALYZER VENT FM1 S CH1 CH2 CH3 FREEZER CH2 CH3 IMPINGERS WCOF FS1 LOW FLOW FROZEN COLUMN SHEET...

Page 21: ...5200 Convair Drive A 6 1 2 8 R Wells DATE D FOR REV 3 2 B D C APVD 1 DATE D UNIVERSAL ANALYZERS INC 1 C 5 7 PART NO 3 7 P Stockwell P1213 08 16 2007 1095E SEE TABLE FRONT VIEW 115VAC BOTTOM VIEW ISOMETRIC VIEW Direct 05 LOGIC D0 05DD FRONT VIEW P S 500W 24V SSR1 2 FRONT DOOR REMOVED FOR CLARITY 3 100A MOISTURE SENSOR CARD TB4 PLC OPERATOR INTERFACE C MORE MICRO ECLOSURE FAN 24V TB7 TB8 11 3 4 13 1...

Page 22: ...6 X 2 FOR 1000 S 1 2 3 4 5 6 7 TB8 8 9 10 11 12 13 14 15 16 CH1 CH1 CH1 CH2 CH2 CH2 CH3 CH3 CH3 CH1 A RED PLC RTD 1 CH1 PLC RTD 2 CH2 PLC RTD 3 CH3 C C C CH1 B BLK CH2 C RED CH2 D BLK CH3 E RED CH3 F BLK PHOENIX CONNECTOR P N 3304 0104 AMBIENT CH1 CH3 CH2 MOLEX CONNECTOR FAN 2 LENGTH 10 5 TB8 LENGTH 12 FAN 2 GND GRN N L2 L L1 H N G 3 2 1 MOLEX CONNECTOR TYP FAN2 6 HT SINK FAN 115 VAC P N 4800 0003...

Page 23: ...or liability of UAI arise due to UAI providing technical advice facilities or service in connection with any product There is no warranty by UAI with respect to any product s i uninterrupted or error free operation ii actual performance other than the product s capability to meet UAI s specifications therefor iii removal or installation from a worksite or process iv electronic components or associ...

Page 24: ... be sent to UAI for inspection unless UAI has authorized Buyer to do so 7 Terms and Conditions UAI s General Terms and Conditions are incorporated herein by reference and Buyer accordingly agrees to be bound by the terms thereof II Limitations on UAI Liability 1 In General Buyer agrees UAI shall not be liable for any direct indirect incidental punitive or consequential damages including lost profi...

Page 25: ...Page 25 of 25 MAN 1095E REVB 12232014 5200 Convair Drive Carson City NV 89706 Phone 775 883 2500 Fax 775 883 6388 www universalanalyzers com ...

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