Univega Alpina HT-E50 User Manual Download

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EC Declaration of Conformity 2013

The manufacturer:

Raleigh Univega GmbH

Siemensstraße 1 – 3

49661 Cloppenburg, Germany

Telephone: +49 (0) 44 71 / 92 34 - 111

hereby declares that the following products:

Product description:

Univega Xion Pedelec

Model designation:

Alpina HT-E70, Alpina HT-E50, Terreno E

Year of manufacture:

2013

comply with all of the relevant requirements of the

Machinery Directive (2006 / 42 / EC).

Furthermore, the machine complies with all of the requirements of the

Electromagnetic Compatibility Directive (2004 / 108 / EC).

The following harmonized standards have been applied:

DIN EN 15194

Cycles – Electrically power-assisted cycles – EPAC cycles

DIN EN 14764

City and trekking bikes – Safety requirements and test methods

Technical documentation filed at:

Raleigh Univega GmbH

Siemensstraße 1 – 3

49661 Cloppenburg, Germany

Olaf Flunkert
Production, Purchasing and
Technology Manager

Karl-Heinz Lange
Design and Development Manager

Raleigh Univega GmbH

49661 Cloppenburg, Germany
14. 05. 2012

Summary of Contents for Alpina HT-E50

Page 1: ...eral User Manual II User Manual Fast Pedelec III User Manual Pedelec with centre motor IV User Manual Pedelec with front motor V User Manual Pedelec Impulse VI User Manual Pedelec Groove VII User Manual BionX VIII User Manual Bosch Raleigh Univega GmbH 2012 ...

Page 2: ...I General User Manual English Raleigh Univega GmbH 2012 ...

Page 3: ...eadset 5 Front light 6 Mudguard 7 Fork 8 Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14a Front derailleur 14b Rear derailleur 15 Rear light 16 Reflector 17 Pannier rack 18 Saddle 19 Frame 7 10 10 13 5 4 2 3 6 6 16 15 17 18 8 11 14b 14a 12 19 9 9 1 ...

Page 4: ...sume that you have general knowledge on the handling of bikes Every person who uses cleans maintains or disposes of this bike must have read and understood the entire con tent of this User Manual In addition to texts tables and lists the User Manual con tains the following symbols that denote important infor mation or dangers WARNING about possible physical injury increased risk of falls or other ...

Page 5: ...ting the bike saddle 13 9 2 2 Operating the quick release device 13 9 2 3 Determining the correct saddle height 14 9 2 4 Adjusting the saddle angle 15 9 2 4 1 With a two bolt seatpost 15 9 2 4 2 With a seatpost saddle clamp 15 9 2 4 3 With a suspension seatpost 16 9 3 Adjusting the handlebar position 16 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem 16 9 3 2 Adjus...

Page 6: ...nd touring bike 35 19 2 Hub gears 38 19 2 1 Operating the hub gears 38 19 2 1 1 Shimano 7 8 speed shift lever 38 19 2 2 Adjusting gears with Shimano hub gears 39 20 Bike chain 40 20 1 Maintenance of bike chains 40 21 Brake brake levers and brake systems 41 21 1 Important information and precautionary measures 41 21 2 Brake lever 42 21 2 1 Standard brake lever 42 21 3 Hub brakes 42 21 3 1 Drum and ...

Page 7: ... 27 3 Tyres 58 27 4 Rims in conjunction with rim brakes 58 27 5 Brake pads 58 27 6 Brake discs 58 27 7 Bike chains or toothed belts 58 27 8 Chainrings sprocket wheels and jockey wheels 58 27 9 Lamps of lighting set 58 27 10 Handlebar tapes and handle grips 59 27 11 Hydraulic oils and lubricants 59 27 12 Gear shift and brake cables 59 27 13 Paint finishes 59 27 14 Bearings 59 27 15 Sliding bearings...

Page 8: ... your child how to operate all the brakes and also how they work and any special features For further important information on this matter refer to Chapter 21 Brake brake levers and brake systems As the legal guardian you are responsible for the safety of your child and any damage he she may cause when cycling You should therefore make absolutely sure that the bike is in technically sound conditio...

Page 9: ...s are only designed for a specific period of use If this is exceeded there is a consider able risk that components could fail Perform care and maintenance on your bike regularly In doing so check important components particularly the frame fork wheel suspension handlebar handle bar stem seatpost and brakes for warping and dam age If you notice changes such as cracks bulges or warping have your bik...

Page 10: ...y questions once you have read the documentation your specialist cycle shop will be pleased to provide assistance Intended use also includes compliance with the operating maintenance and repair instructions provided in this User Manual The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended 6 2 Trekking bike all terrain bike ATB if equipped in accor...

Page 11: ...elf with the applicable regula tions The bike is exempt from these requirements for the dura tion of officially approved cycling events The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended This par ticularly applies for non observance of the safety informa tion and damage resulting for example from offroad use overloading incorrect repairs or use...

Page 12: ...se yourself with the effects of the brakes on a safe traffic free area If you are using a bike with carbon fibre rims bear in mind that the braking behaviour of this material is much poorer than aluminium rims Make sure that the wheels are securely fastened in the frame and forks Check that the quick release device and all important fastening screws and nuts are se curely fastened Chapter 9 2 2 Op...

Page 13: ...d saddle in the correct position and safely and properly secured If you are not sure whether your bike is in a technical ly sound condition do not ride it and have it checked by a professional bike workshop instead 9 Setting up the bike for the rider Road bikes or mountain bikes can also be supplied with out pedals Proceed as follows if you wish to fit pedals to your bike yourself 9 1 Fitting the ...

Page 14: ...hapter 29 Link list 9 2 Adjusting the seat position 9 2 1 Adjusting the bike saddle The seat position is decisive for your well being and cy cling performance Do not remove or change the seatpost or saddle clamp If you change or modify components this renders the warranty invalid Tighten all screws to the prescribed torque as otherwise screws could shear off and compo nents could come loose or det...

Page 15: ...ng CLOSE When closed quick release levers must lie flat against the frame fork and saddle clamp Make sure that quick release devices for the hubs point backwards when closed as otherwise they could snag on obstructions when the bike is moving and open This could lead to serious accidents 9 2 3 Determining the correct saddle height Sit on the bike saddle Try to reach the pedal with your heel when i...

Page 16: ...ing the saddle angle 9 2 4 1 With a two bolt seatpost Some seatposts have two screws for adjusting the sad dle angle one in front of and one behind the seat tube If you want to tilt the saddle forwards loosen the rear screw with an Allen key and tighten the front screw by the same number of revolutions To tilt the saddle backwards loosen the front screw and tighten the other to the same degree The...

Page 17: ...it on the bike saddle Ask another person to hold the bike steady if required Bend your upper body towards the handlebar until you have found a position that is comfortable for your back Stretch out your arms towards the handlebar Note the approximate position of your hands and set the handlebar at this height 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem To relea...

Page 18: ...wheel Tighten the hexagon socket screw by turning it clockwise with an Allen key see Chapter 30 Technical data 9 3 4 Adjusting the handlebar position by turning the handlebar Loosen the hexagon socket screws on the front of the stem Turn the handlebar until you find the position that is comfortable for you Make sure that the handlebar is always exactly in the centre of the stem Now retighten the h...

Page 19: ...o the table of tightening torques in Chapter 30 Technical data In models with an integrated stop notch tighten the screw of the stop notch carefully clockwise In doing so the stop notch must engage with the teeth 10 Frame The form of the frame depends on the bike type and func tion Frames are manufactured from different materials steel or aluminium alloys or carbon carbon fibre for example The fra...

Page 20: ...rk consists of two fork blades the fork crown and steer ing tube Carbon fork Suspension fork The suspension fork is a feature of most mountain bikes trekking bikes and city bikes They can be adjusted in different ways and provide a greater degree of riding com fort For information on the function maintenance and care of suspension elements refer to Chapter 13 Suspension frame and suspension elemen...

Page 21: ...o what you are used to and may also feel different when you are rid ing The spring strut must be tuned so that it has a soft response but does not strike through if you ride over an obstruction It must give slightly when you sit on your bike 13 2 Care and maintenance You can clean your full suspension MTB in the usual man ner Hot water with a little washing up liquid or a gentle detergent which yo...

Page 22: ...of stress due to unevenness of the riding surface and the weight of the rider The wheels are carefully checked and trued prior to de livery However the spokes may settle when you ride the first kilometres on your bike Have the wheels checked again and trued if neces sary after the first 100 kilometres by a specialist cycle shop You should subsequently regularly check the ten sion in the spokes and...

Page 23: ...ng consists of a groove or several points on the rim side wall have the rim replaced as soon as it wears off 17 Tyres and inner tubes 17 1 Tyres A large number of different tyre types exist The bike s offroad capability and rolling resistance depend on tread profile Only inflate the tyre to the maximum permissible tyre pressure as otherwise it may burst Inflate the tyre at least to the specified m...

Page 24: ...tyres are also used particularly on bikes used in sports competitions With this tyre type the inner tube is sewn into the casing and this unit is glued firmly to the designated rim using special adhesive Tubed tyres offer enhanced safety in the event of a puncture and improved emergency running characteristics Only use tubed tyres on the designated rims These do not have turned up edges rim flange...

Page 25: ...ch the brake cable at one of the brake arms 18 1 2 Removing the hydraulic rim brake If quick release brake mechanisms are fitted re move a brake unit see Chapter 9 2 2 Operating the quick release device If no quick release brake mechanisms are fitted deflate the tyre To inflate an inner tube with a Sclaverand or road valve proceed as follows Unscrew the valve cap anticlockwise with your fingers Un...

Page 26: ...ease lever on the brake arm or brake lever If no quick release brake mechanisms are fitted deflate the tyre The wheel can now be pulled out between the brake pads 18 1 4 Releasing the hub gears roller drum or back pedal brakes Undo the cable clamping screw or quick release device on the brake arm With back pedal brakes the screw connection of the brake arm on the chain stay must be released 18 2 R...

Page 27: ...ater force and you will be able to hear more easily where it is coming from Allow the inner tube to dry Carefully roughen the inner tube in the area around the puncture using the sandpaper Coat this area with rubber solution Wait for several minutes until the rubber solution is touch dry Press the rubber patch firmly onto the damaged area Leave the rubber patch to dry for several minutes 2 Pull th...

Page 28: ...itting the tyre and inner tube Make sure that foreign bodies do not enter the inside of the tyre Make sure that the inner tube is crease free and not pinched at all times When fitting the tyre bear in mind the running direction If the tyre has a running direction this will be indicated on the tyre sidewall Make sure that the rim tape covers the spoke nip ples and is undamaged Put the rim with one ...

Page 29: ...ke arm with brake arm clamp correctly onto the frame fork Brake arm Clamp nut Clamp screw Brake arm clamp Frame fork Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assembly of the brake arm clamp Tightening torque 2 3 Nm Once you have installed the brake arm clamp make sure the clamp screw projects roughly 2 to 3 mm be yond the clamp nut Brake arm clamp Clamp screw ...

Page 30: ... cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder CJ 8S20 JAPAN LOCK CJ 8S20 JA PAN Inner cable Bracket Outer casing holder Slit Pulley Bracket 1 2 1 Pass through the slit 2 Insert into the outer casing holder If first inserting the outer casing into the outer casing holder is easier then first insert the outer c...

Page 31: ...anufacturer in the Internet If you have ques tions on installation adjustment maintenance and opera tion please consult a specialist cycle shop If gear shift components are loose worn damaged or adjusted incorrectly this poses a risk of injury to the rider Have the derailleur gears adjusted at a profes sional bike workshop Always contact your specialist cycle shop if the chain jumps off the chainr...

Page 32: ...n extremely sharp angle This does not mean it is defective and does not damage the drive As soon as the chain is at a more shallow angle the noise will disappear Never ride without a spoke protector If a spoke pro tector is not installed you must have one retrofitted Otherwise the bike chain or rear derailleur could land in the gap between the sprocket and the spokes You should therefore select th...

Page 33: ...ever b moves with it How ever you should avoid putting any pressure on lever b in doing so The same applies for lever a when press ing lever b The gear will not change if both levers are operated at the same time Operating the front derailleur lever standard Lever a Shift to a larger chainring Lever a Starting position of lever a Gear shift com plete stroke Actual pull If the lever movement does n...

Page 34: ...hen lever b is operated there is one click where trimming the noise prevention mechanism enagages and a second stronger click when the gear shift stroke is completed After trimming the next push will complete the gear shift stroke Trimming noise prevention Depending on the position of the chain after shifting it may rub against the outer chain guide plate or inner chain guide plate of the front de...

Page 35: ...ore trimming after trimming Front derailleur movement Outer chain guide plate Chain Middle chainring Smaller sprockets Small chainring Smaller sprockets Large chainring Larger sprockets Chain in contact with in ner chain guide plate Lever b Click in position contact Trimming before trimming after trimming Front derailleur movement Inner chain guide plate Chain Middle chainring Larger sprockets Sma...

Page 36: ...tion press the small shifting lever gently inwards until you hear or feel a gentle click Setting the swivel range The range of the shifting and brake lever pivoting move ment can be adjusted individually to suit the size of your hand First set the shifting lever range then adjust the brake lever until the brake lever limit stop makes contact with the shifting lever This ensures that the brake leve...

Page 37: ...ete The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click in positions will be heard when shifting between sprockets Chain position Front derailleur movement If the chain is on the large chainring and the large sprock et the chain will rub the front derailleur producing a char acteristic noise When this happens press lever b lightly...

Page 38: ...bs against the third sprocket The adjustment screw may also be on the shifting lever or on the frame A B Adjustment screw Cable housing adjustment screw Optimum adjustment Once the slack in the shifting cable has been taken up by the shifting lever the chain should ideally rub the third sprocket and produce a noise Release the shifting lever in second gear and turn the crank If the chain rubs the ...

Page 39: ...ers are used on one side only or the hub nuts are tightened incorrectly the hub may mal function It could rotate This could cause the shifting cable to pull the handlebar to one side and cause a serious accident The gears can be changed when the pedals are turn ing Very occasionally the hub may produce a harm less noise which is caused by its internal cogs and stop notches If you encounter resista...

Page 40: ...s appear at two points on the cassette joint Use the line which is most clearly visible CJ 8S20 JAPAN L O C K CJ 8S20 JAPAN L O C K Cassette joint pulley Cassette joint pulley Bike in normal position Bike in inverted position line up markings line up markings Bracket Bracket Turn the cable adjustment bolt on the shift lever to align the marking lines Next set the Revo shift lever from position 4 t...

Page 41: ...unt it is worn and must be replaced by a new one With hub gears the chain tension must be adjusted so that vertical play of one to two centimetres is present in the unsupported chain span between the chainring and sprocket wheel To take up the slack in the bike chain proceed as follows Loosen the rear wheel nuts Pull the wheel back into the dropouts until only the permissible amount of play is pre...

Page 42: ...e it To obtain correct friction pairing only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased With carbon rims in particular only brake pads that are expressly intended for this purpose should be used Rubber brake blocks and brake pads must not come into contact with oil or grease If the rubber brake blocks and brake pads come into...

Page 43: ... If applied continuously for an extended period roller brakes or drum brakes become very hot This reduces the braking performance and can result in complete failure of the brake You should adapt your han dling accordingly The brake lever of roller and drum brakes requires special tuning Check regularly that the screws on the brake lever are tight Turn them clockwise to retighten if necessary For t...

Page 44: ... by pedalling back wards The force applied by the back pedal brake varies depending on the position of your feet pedals If the crank arms are vertical i e one of your feet is in the highest position and the other is in the lowest position you cannot brake hard Move the crank arms into a horizontal position if you think you may want have to brake The back pedal brake is easy to apply in a controlle...

Page 45: ...own the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect You should therefore inspect the brake at regular intervals and adjust it if the brake lever travel distance is too great or the brake is not working properly Check the brake as follows Pull the front wheel and then the rear wheel hand brake lever with the same amount of force as yo...

Page 46: ... brake If the brake is still not working properly or the brake pad is so worn that it is not possible to readjust it have your bike checked at a professional bike work shop and replace the brake block 21 5 Disc brakes Disc brake With this brake type the brake discs are on the hub and the brake calliper is on the frame or fork Have your disc brakes adjusted by a specialist cycle shop If this is don...

Page 47: ...he lever The heat in the brake disc could also reduce the clamping force of the quick release device If the brake disc is worn cracked or bent it must be re placed Have this work carried out by a professional bike workshop If the depth of the brake blocks is less than 0 5 mm they must be replaced 0 5 mm 0 5 mm 21 5 1 Hydraulic disc brake The hand brake lever of the hydraulic disc brake is equipped...

Page 48: ...e blocks come into contact with oil or grease they must be replaced If the brake disc comes into con tact with oil or grease it must be cleaned as otherwise its braking performance will be drastically reduced Clean and maintain the brake system using isopro pyl alcohol soapy water or a dry cloth Do not use commercially available brake cleaning agents or agents to prevent braking noises as these ca...

Page 49: ...ed Always carry these with you Dynamo operated lighting systems must be used with bikes that weight more than 11 kg The light ing system must come with an official test mark Please familiarise yourself with the applicable regulations and if applicable have the bike refit ted 22 3 Generator dynamo The dynamo produces the energy required to operate the front and rear lights There are different types...

Page 50: ...hen you put the front wheel back on turn it so that the connecting terminal for the light cable is on the right hand side facing in the direction of travel If the connecting terminal is on the left the dynamo will not be able to turn properly or the lighting system may stop working Ensure correct polarity of the con nections 22 4 Failure of the lighting system If the lighting system fails or devel...

Page 51: ...purpose Overloading by a carrier can lead to component breakages and serious accidents If you carry luggage on your bike it is extremely impor tant that you do not exceed the maximum permissible loading see Chapter 30 Technical data If you fit another carrier it must comply with standard EN 14873 The maximum permissible load must be stated on the car rier see Chapter 30 Technical data 23 1 1 Front...

Page 52: ...k This allows the mudguard to deflect and the wheel will not block If this happens the struts must be securely reat tached Have a specialist cycle shop check that the mudguard struts and plastic mounts are still in a serviceable condition Never ride with the strut detached it must be reat tached If this is not possible have the strut replaced by a professional bike workshop Check regularly that th...

Page 53: ...the child Never attach the child seat to the bike handle bars directly as it will not be possible to steer the bike safely Do not use a suspension saddle if you are car rying a child in a child seat behind the saddle The child s fingers could be crushed The coil springs under the seat must always be com pletely wrapped or covered in such a way that it is impossible to insert fingers into the coils...

Page 54: ...Bear in mind that the gross weight of the bike also includes the trailer A bike trailer may increase the braking distance considerably Failure to observe these points could result in an accident 24 4 Bike basket The fixing for the basket must not damage the handle bar or handlebar stem Attach the basket so as not to cover the front light and front reflector In doing so be careful not to bend the b...

Page 55: ...Chapter 29 contains a link list 26 Carbon components Carbon is a specific material that requires special han dling and care when setting up and carrying out mainte nance on the bike as well as when riding and also during transportation and storage 26 1 Properties Carbon parts must not be deformed dented or bent following an accident or crash It is possible that fi bres have been destroyed or have ...

Page 56: ...eas regularly at least every 100 km for cracks fractures or changes in surface appearance Furthermore if you come off the bike or if it falls over these components must always subse quently be inspected 26 4 Carbon frame Front derailleur clamp area derailleur hanger saddle clamp headset spacers bottom bracket spacers brake boss or disc brake mount dropout slots suspension mounts on main frame and ...

Page 57: ... bottle cage it must not be fitted The attach ment of pannier racks trailers and other fixtures are not permitted due to the risk of breakage 26 10 Splinters Carbon fibres are extremely thin and hard You should therefore handle damaged carbon parts very carefully Individual fibres may detach and stick out If these projecting fibres come into contact with your skin there is a danger of them splinte...

Page 58: ...eck your bike for cracks dents or material deformation Have defective parts replaced before you ride the bike again Touch up damaged paintwork Treat all parts that are susceptible to corrosion more frequently than other parts with preservatives and care products especially during the winter and in aggressive environments such as coastal regions as otherwise your bike will corrode rust more powerfu...

Page 59: ...dition of the pads regularly and if necessary have them replaced by a pro fessional bike workshop 27 6 Brake discs Brake discs also wear out as a result of intensive braking or during the course of time Find out from the manufac turer of your brakes or your specialist cycle shop about the respective wear limits You can have worn brake discs replaced at a professional bike workshop 27 7 Bike chains...

Page 60: ...r damage and touch up immediately if required Consult your specialist cycle shop for advice on how to care for your bike s surface finishes 27 14 Bearings All bearings on the bike such as the headset wheel hubs pedals and bottom brackets are subject to function relat ed wear which depends on the intensity and duration of use and how well the bike is looked after Check these parts regularly Clean a...

Page 61: ... brake contact surfaces Have inoperative or damaged parts replaced 28 1 Inspection schedule 28 1 1 Maintenance checks After the first 200 kilometres following purchase and subsequently at least once a year Have the following checked tyres and wheels Have the tightening torques of the following checked handlebar pedals pedal cranks bike saddle seatpost and fastening screws Have the following compon...

Page 62: ... use in each case If you use unsuitable lubricants and care products this can damage or im pair the performance of your bike 29 Link list You can obtain important information on your bike and its components via these links The relevant user manual is normally provided on the manufacturer s web pages in addition to important tips for use and making settings www rohloff de www speedlifter com www br...

Page 63: ...kg max 135 kg Urban bike XXL 170 kg max 155 kg E Bike 130 kg max 105 kg E Bike semi XXL 150 kg max 125 kg E Bike XXL 170 kg max 145 kg MTB hardtail 110 kg max 100 kg MTB hardtail semi XXL 140 kg max 125 kg MTB dirt 110 kg max 100 kg MTB full suspension 110 kg max 100 kg MTB full suspension semi XXL 140 kg max 125 kg Road bike 110 kg max 100 kg Road bike semi XXL 135 kg max 125 kg Cyclo Cross Cyclo...

Page 64: ...r break If you tighten screws too tightly this could damage the components You should therefore always observe the prescribed tightening torque Observe the minimum screw in depth For hard aluminium alloys this is at least 1 4 times the screw diameter e g nominal diameter M5 1 4 7 mm Whenever possible you should tighten all safety relevant screw connections using a torque wrench This indicates the ...

Page 65: ...5 5 Brake pad M6 10 Brake cable clamp M6 10 Sidewall dynamo fixing M6 10 Derailleur hanger M10x1 16 Bottom bracket BSA according to manufacturer s instructions Disc brake calliper Shimano IS and PM M6 6 to 8 Disc brake calliper AVID IS and PM M6 8 to 10 Disc brake calliper Magura IS and PM M6 6 Shifting lever clamp M5 5 Brake lever clamp M5 5 V brake fastening screw M6 10 Road bike brake M6 10 Fre...

Page 66: ...widths these pressures normally apply HD high pressure tyre TYRE WIDTH in mm PSI BAR 25 HD 80 110 5 5 7 6 28 HD 70 80 4 8 5 5 28 60 4 1 32 60 70 4 1 4 8 37 50 3 5 40 60 4 1 42 60 4 1 47 40 50 3 5 4 1 57 62 30 40 2 1 2 8 Note that the manufacturer s specifications may differ and must be observed as otherwise you could damage the tyres and inner tubes 30 5 Lighting set Depending on which type of lig...

Page 67: ... for the initial faultiness of the defective part The following are excluded from the warranty Damage caused by use in competitions improper use and force majeure see Chapter 6 Intended use All parts that are subject to function related wear providing this is not a production or material fault see Chapter 27 2 Wear parts Damage caused by incorrect or insufficient care and unprofessional repairs co...

Page 68: ...I General User Manual 67 ...

Page 69: ...oughly enjoy using your new bike Copyright 2012 Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Raleigh Univega GmbH Subject to misprints errors and technical modifications ...

Page 70: ...BionX User Manual BIO_Anleitung_OEM_DERBY_ENGLISCH indd 1 13 05 11 18 25 ...

Page 71: ...2 EC Furthermore the machine complies with all of the requirements of the Electromagnetic Compatibility Directive 2004 108 EC The following harmonized standards have been applied DIN EN 15194 Cycles Electrically power assisted cycles EPAC cycles DIN EN 14764 City and trekking bikes Safety requirements and test methods Technical documentation filed at Raleigh Univega GmbH Siemensstraße 1 3 49661 Cl...

Page 72: ...2006 42 EC Furthermore the machine complies with all of the requirements of the Electromagnetic Compatibility Directive 2004 108 EC The following harmonized standards have been applied DIN EN 15194 Cycles Electrically power assisted cycles EPAC cycles DIN EN 14764 City and trekking bikes Safety requirements and test methods Technical documentation filed at Raleigh Univega GmbH Siemensstraße 1 3 49...

Page 73: ...and operating instructions from the manufacturer and follow the instructions if any prior to its first use 2 Familiarize yourself with your electric bicycle and the functions of the BionX system in a safe environment before participating in road traffic for the first time 3 Always wear a helmet when riding an electric bicycle for your own safety 4 Make sure that the tires have correct pressure bef...

Page 74: ...Handling and Charging the Battery 7 Assist Mode Generate Mode 9 Operating the BionX Propulsion System 10 Programming the Basic Settings 12 Installing Removing the Rear Wheel 13 Maintenance and Care 14 Cleaning 15 Transporting an Electric Bicycle on a Car 15 Repair and Spare Parts 15 Troubleshooting 16 Warranty Information and Guarantee 17 BIO_Anleitung_OEM_DERBY_ENGLISCH indd 3 13 05 11 18 25 ...

Page 75: ...k nom 250W nom 9Nm max 40Nm 4 7kg Brushless gearless Generate mode for energy recuperation Integrated torque sensor 3 Console Removable Illuminated LCD display with battery state of charge 4 assistance levels 4 generate levels Backlight controls Offers cycle computer functions speed odometer average speed total distance POWERED BY BIONX P O W E R E D B Y B I O N X POWERED BY BIONX P O W E R E D B ...

Page 76: ...nsole by pushing the release lever on the console mount Slide the console out of the console mount 4 Brake switch A sensor integrated with the brake lever connected to the BionX console Upon activation assistance is shut off kill switch generate mode is activated Power Supply Power supply to recharge the LiMn battery Input voltage 100 240V Output voltage 26V Max charge current 3 45A Output 90W BIO...

Page 77: ...he lock cylinder you will hear an audible click when the battery is properly inserted Removing the battery 1 Turn off the BionX propulsion system no illustration 2 Lightly press on the battery release arm insert the key and turn clockwise 3 The lock cylinder will protract freeing battery release arm no illustration 4 Remove the battery by opening release arm 5 Lift the battery from dock by sliding...

Page 78: ...s where the temperatures can reach more than 45 C or fall below 10 C The battery should never be exposed to extreme temperature fluctuations or humidity and always protect the battery during storage from humidity to prevent corrosion on the connectors Never drop the battery and protect it from physical damage Damage may lead to short circuits and as a result cause overheating or ignition of the ba...

Page 79: ...epleted to the level where there is risk it could fall into deep discharge the battery will signal that a recharge is needed by beeping Power Supply The delivered power supply is suitable for the voltage ranges 110 115V or 220 230V There is no need to manually set the voltage range Charging procedure Connect power supply and battery by inserting the charge connector into the touch port the system ...

Page 80: ...or and recharges the battery When going downhill you can regulate your speed by varying the generate level This generate function provides a certain braking effect however it does not replace legally required brakes If either one of the two brake levers depending on bike model is pulled the drive system automatically enters generate mode The range can therefore be extended up to 15 depending on th...

Page 81: ...ly push The battery will beep 5 times After 10 minutes of no operation the system turns off automatically Select assistance generate level Push key for more less assist see bar fields 1 4 above display A From mode push key to enter continuous generate mode 9 9 2 1 4 3 7 5 8 6 1 Power 2 Key 3 Key 4 Cycle 5 State of charge indicator 6 bicycle mode 7 Speedometer 8 Trip distance odometer chronometer a...

Page 82: ...4 seconds Select the cycling computer functions Briefly push the key to change between Trip Distance DIST Odometer ODO Chronometer CHRONO Average Speed AVSPD To reset cycle computer functions Hold the key for a few seconds to reset the distance chronometer and average speed values to zero 4s BIO_Anleitung_OEM_DERBY_ENGLISCH indd 11 13 05 11 18 25 ...

Page 83: ...the same manner until the desired program is displayed Code Description 2001 Select km h or mph 2002 Regeneration brake output for magnetic switch 0 40 ideally 30 40 2005 Tire circumference millimeters 2009 Flip Display Plus Minus 0 power left 1 power right Code 2001 Code 2002 Select unit km h or mph Select with or and confirm with Default value 30 adapt with and Confirm with Code 2005 Code 2009 S...

Page 84: ...e Do not pull the brake lever with the brake disc on the rear wheel removed from the caliper Insertion of the wheel can be difficult or impossible as the brake pads will prevent brake disc from sliding in place POWERED BY BIONX P O W E R E D B Y B I O N X POWERED BY BIONX P O W E R E D B Y B I O N X POWERED BY BIONX P O W E R E D B Y B I O N X POWERED BY BIONX P O W E R E D B Y B I O N X POWERED B...

Page 85: ...ve the spoke tension of the rear wheel and the torque of all screws checked by your qualified dealer after the first 200km In order to ensure extended use of the propulsion system all plug in contacts of the system should be checked every two to three months and cleaned with a soft and dry brush if necessary It must be ensured that no dirt or humidity penetrates the battery docking station when th...

Page 86: ...ly sure that the bike rack on your car is suitable for the increased weight and the unique frame style of your electric bicycle A rack that is not suitable can be damaged or even break during the transport of the electic bicycle The electric bicycle can be damaged by an unsuitable bike rack For transportation of the electric bicycle on a bike rack always remove the battery and the console Repair a...

Page 87: ...g it off and then on again If that does not solve the problem you can temporarily bypass it by removing the plug in connection from the console to the brake switch The motor is not as powerful after a repair or service Tighten the nuts of the rear axle with the specified torque 40Nm 30lb ft If the problem is not solved please contact your dealer The battery state of charge display on the console d...

Page 88: ...omponents and or to replace such components at BionX discretion Service Replacement Unit 7 Warranty repairs have to be exclusively performed by BionX Any component to be repaired under the framework of this warranty has to be transferred to BionX at the client s own expenses and risks and after the completion of such repair has to be picked up at BionX or it has to be shipped at the request of the...

Page 89: ...es wetness and humidity and or if the battery suffers damages due to non compliance with the special instructions set forth in the chapter Handling and Charging of the Battery f The model serial or product number on BionX product has been changed deleted blurred or removed The seal serial number sticker on the battery housing has been broken or obviously manipulated g Use of the battery in systems...

Page 90: ... BionX BionX Design and powered by BionX are trademarks of BionX International Corporation 2011 BionX International Corporation All Rights Reserved BIO_Anleitung_OEM_DERBY_ENGLISCH indd 19 13 05 11 18 25 ...

Page 91: ...bionxinternational com bionxinternational com Your dealer BIO_Anleitung_OEM_DERBY_ENGLISCH indd 20 13 05 11 18 25 ...

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