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44

Part. 14000002

 

Rev. 06//2021

 ®/™ ©2022 Unity Laundry Systems. All rights reserved.

MAINTENANCE

14.0   MAINTENANCE

WARNING 

Sharp edges can cause personal injury. Wear safety glasses and 

gloves. Use proper tools and provide lighting when handling sheet 

metal parts. 

IMPORTANT: Reinstall all panels that are removed to perform service and maintenance procedures. Do not operate 

the machine with missing guards or with broken or missing parts. Do not bypass any safety devices. Maintain work 

guidelines in accordance to OSHA guidelines.

14.1   DAILY

WARNING

Do not spray the machine with water. Short circuiting and serious 

damage may result.

IMPORTANT: Door lock should be checked daily to ensure proper operation. Also check that all safety and instruction 

stickers are on the machine. Any missing or illegible safety instructions stickers should be replaced immediately.

Beginning of Day

1.  Check door interlock before starting operation:

a. Attempt to start the machine with the door open. The machine should not start.
b. Close the door without locking it and start the machine. The machine should not start.
c. Attempt to open the door while the cycle is in progress. The door should not open.

If the door lock and interlock are not functioning properly, disconnect power and call a service technician.

2.  Inspect water inlet valve hose connections on the back of the machine for leaks.

3.  Inspect all chemical inlets, lines and connections for leaks.

WARNING

To reduce the risk of electrical shock, serious injury or death, 

disconnect the electrical power to washer-extractor before 

examining the wiring.

5.  Verify that insulation is intact on all external wires and that all connections are secure. If bare wire is evident, call a service 

technician.

Summary of Contents for UTS29

Page 1: ...ION OPERATION MAINTENANCE MODEL NUMBER UTS29 UTS40 UTS62 Part 14000002 Rev 06 2021 1 Hardy Road 1138 Bedford NH 03110 United States info ulaundrysystems com www buyunitynow com 2022 Unity Laundry Systems All rights reserved ...

Page 2: ...2 Part 14000002 Rev 06 2021 2022 Unity Laundry Systems All rights reserved ...

Page 3: ...ions 12 2 3 UTS40 General Specifications 13 2 4 UTS40 Machine Dimensions 14 2 5 UTS62 General Specifications 15 2 6 UTS62 Machine Dimensions 16 3 0 INSTALLATION 3 1 Requirements of Installation Location 17 3 2 Foundation Requirements 18 3 3 Water Connection 18 3 4 Drain Connection 19 3 5 Electrical Installation 20 3 6 Connection Specifications 20 3 7 Supply Dispensing 21 3 8 Removal of Shipping Br...

Page 4: ...USB FLASH DRIVE to washer 38 10 2 Copy program formula from USB FLASH DRIVE to washer 39 10 3 Copy parameter from washer to USB FLASH DRIVE 39 10 4 Copy program formula from washer to USB FLASH DRIVE 39 10 5 Update llxxx control board software from USB FLASH DRIVE 40 10 6 Copy inverter parameter from USB FLASH DRIVE to washer 40 10 7 Copy inverter parameters from washer to USB FLASH DRIVE 40 10 8 ...

Page 5: ...rtant but not hazard related 0 2 IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of fire electric shock serious injury or death to persons when using your washer follow these basic precautions 1 The actions described in these instructions are intended for use by 1 licensed plumbers or electricians if installation by such licensed professionals for this type of product is required by your ...

Page 6: ...s could result in serious damage to the basket or tub 12 Use only low sudsing no foaming types of commercial detergent Be aware that hazardous chemicals may be present Wear hand and eye protection when adding detergents and chemicals Always read and follow manufacturer s instructions on packages of laundry and cleaning aids Heed all warnings or precautions To reduce the risk of poisoning or chemic...

Page 7: ... example external dosing equipment external vending units folders or ironer feeders These circuits are independent of the supply to the machine Before beginning any procedure wait for at least five minutes after the electrical disconnection to eliminate risk of residual voltage Close and mechanically lock the manual supply valves Check that the water has COMPLETELY drained that no part of the mach...

Page 8: ...her relevant statutory regulations Due to varied requirements and applicable local codes this machine must be installed adjusted and serviced by qualified maintenance personnel familiar with applicable local codes and the construction and operation of this type of machinery They must also be familiar with the potential hazards involved Failure to observe this warning may result in personal injury ...

Page 9: ...achine if any of the following conditions are present a The door does not remain securely locked during the entire cycle b Excessively high water level is evident c Machine is not connected to a properly grounded circuit Do not bypass any safety devices in the machine WARNING Operating the machine with severe out of balance loads could result in personal injury and serious equipment damage 0 5 EME...

Page 10: ...tective adhesive film on the the front and side stainless steel panels The film may be peeled off before putting the machine into service 1 2 SERIAL PLATE LOCATION The serial plate is located at the rear of the machines Provide the machine s serial number and model number for warranty information when ordering parts or seeking technical assistance UTS40 left UTS29 UTS62 Right below 1 3 ACCESSORIES...

Page 11: ...th in mm 31 5 800 Height in mm 46 6 1 184 CRATED DIMENSIONS Width in mm 32 6 830 Depth in mm 34 6 880 Height in mm 51 9 1 320 APPROXIMATE WEIGHT Uncrated lb kg 529 1 240 Crated lb kg 573 2 260 ELECTRICAL CONNECTION OPTIONS VOLTS Hz PHASE 208 240V 50 60HZ 1PH no electrical heating Yes WATER HEATING OPTIONS Hot Cold Water Yes WATER CHEMICAL DISPENSING DRAINS Number of Water Inlets 3 Inlet Sizes in m...

Page 12: ...ms All rights reserved SPECIFICATIONS AND DIMENSIONS 2 2 UTS29 MACHINE DIMENSIONS Unless otherwise specified all dimensions are in inches and millimeters The below diagram shows the on premise configuration The vended configuration has the same dimensions ...

Page 13: ... 880 Height in mm 51 1 1 300 CRATED DIMENSIONS Width in mm 37 8 960 Depth in mm 37 8 960 Height in mm 60 1 524 APPROXIMATE WEIGHT Uncrated lb kg 661 3 300 Crated lb kg 705 4 320 ELECTRICAL CONNECTION OPTIONS VOLTS HZ PHASE 208 240V 50 60HZ 1PH no electrical heating Yes WATER HEATING OPTIONS Hot Cold Water Connections Only Yes WATER CHEMICAL DISPENSING DRAINS Number of Water Inlets 3 Inlet Sizes in...

Page 14: ...ms All rights reserved SPECIFICATIONS AND DIMENSIONS 2 2 UTS40 MACHINE DIMENSIONS Unless otherwise specified all dimensions are in inches and millimeters The below diagram shows the on premise configuration The vended configuration has the same dimensions ...

Page 15: ... Height in mm 58 4 1484 CRATED DIMENSIONS Depth in mm 43 4 1102 Width in mm 48 0 1220 Height in mm 63 6 1615 APPROXIMATE WEIGHT Uncrated lb kg 1433 2 650 Crated lb kg 1653 5 750 ELECTRICAL CONNECTION OPTIONS VOLTS HZ PHASE 208 240V 50 60HZ 1PH no electrical heating Yes WATER HEATING OPTIONS Hot Cold Water Connections Only Yes WATER CHEMICAL DISPENSING DRAINS Number of Water Inlets 3 Inlet Sizes in...

Page 16: ...ms All rights reserved SPECIFICATIONS AND DIMENSIONS 2 4 UTS62 MACHINE DIMENSIONS Unless otherwise specified all dimensions are in inches and millimeters The below diagram shows the on premise configuration The vended configuration has the same dimensions ...

Page 17: ...nance access of the machine UTS29 UTS40 UTS62 A Working area in front of machine in mm 39 4 1 000 39 4 1 000 39 4 1 000 B Maintenance area behind machine in mm 31 5 800 31 5 800 31 5 800 C Width in mm 31 5 800 34 6 880 45 4 1152 D Depth in mm 32 6 830 34 2 870 40 9 1038 E Height in mm 46 6 1 184 55 1 1 400 58 4 1 484 F Distance between machines in mm 0 75 19 0 75 19 0 75 19 G Minimum distance abov...

Page 18: ... inlet adapter hoses for proper fit and cleanliness before connecting 3 Cold water must be supplied to the Soap Dispenser DETERGENT FLUSH Inlet for proper operation 4 All water supply connections to the machine must have manual shut off valves to facilitate installation and service 5 Water inlet pressure must be between 13 and 43 5 PSI 1 3 Bar to ensure proper operation of the machine 6 Thread the...

Page 19: ...ity drainage is not possible Drain Trough System 7 6 5 4 3 2 1 Direct Drain System Drain line must be vented to meet local plumbing codes 4 5 3 6 1 2 IMPORTANT Increasing the drain hose length installing elbows or causing bends will decrease drain flow rates and increase drain times impairing machine performance NOTE Installation of additional machines will require larger drain connections 1 REAR ...

Page 20: ...y Fusing Requirements 20 Amp Dual element time delay fuse or equivalent breaker is required Supplementary circuit protection is not allowed 3 6 CONNECTION SPECIFICATIONS IMPORTANT Connection must be made by a qualified licensed electrician using the wiring diagram provided with the machine and according to accepted state and local codes Connect machine to a dedicated branch circuit not shared with...

Page 21: ...n supply dispenser pumps and dispenser tubing should be mounted below the washer s injection point Loops do not prevent drips if these instructions are not followed IMPORTANT Failure to follow these instructions could damage the machine and void the warranty 3 7 2 External Dosing Option CONNECTION OF EXTERNAL LIQUID SUPPLIES UTS29 UTS40 UTS62 1 Facing the rear of the machine locate the five 3 8 in...

Page 22: ...ed specifically for that purpose by the factory 3 8 REMOVAL OF SHIPPING BRACKETS AND DOOR CABLE UTS29 WARNING DO NOT REMOVE THE SHIPPING BRACKETS BEFORE PLACING THE WASHER IN ITS FINAL LOCATION NEVER START THE MACHINE UP WITHOUT FIRST REMOVING THE SHIPPING BRACKETS NON COMPLIANCE WITH THIS PRECAUTION MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE AND IRREPARABLE DAMAGES TO THE WASHER THE WARRANTY DO...

Page 23: ...G BRACKETS NON COMPLIANCE WITH THIS PRECAUTION MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE AND IRREPARABLE DAMAGES TO THE WASHER THE WARRANTY DOES NOT COVER THIS INCIDENCE After positioning remove the lower front and back panels and remove the four shipping brackets that were used for transportation support Save the shipping brackets If the washer ever needs to be moved to another location replac...

Page 24: ...G BRACKETS NON COMPLIANCE WITH THIS PRECAUTION MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE AND IRREPARABLE DAMAGES TO THE WASHER THE WARRANTY DOES NOT COVER THIS INCIDENCE After positioning remove the lower front and back panels and remove the four shipping brackets that were used for transportation support Save the shipping brackets If the washer ever needs to be moved to another location replac...

Page 25: ...ation for the user and also provides access to all the menus to setup to diagnosing error codes and to check the status and health of the machine Note the key function as shown in the figure The hot warm cold and start buttons are used to navigate the washer menus Hot Up Arrow Warm Down Arrow Cold Escape Start Enter VENDED CONTROLLER OVERVIEW ICON FUNCTION MENU NAVIGATION HOT button Press this but...

Page 26: ... default user password is for owner attendents to view parameters The default maintenance password is for owner to change machine ID or change check cycle history The following are the default password codes to access the controller interface menu items Default factory password hot warm hot warm warm hot warm hot Default user password warm warm warm warm warm warm warm warm Default maintenance pas...

Page 27: ...d by a single touch of the Start key The machine will run automatically to the end of the selected cycle The controller provides easy operation for the user and also provides access to all the menus to setup to diagnosing error codes and to check the status and health of the machine Note the key function as shown in the figure The hot warm cold and start buttons are used to navigate the washer men...

Page 28: ...ing are the default passwords to access the controller interface menu items The default factory password is for certified technicians to change machine parameters The default user password is for owner attendents to view parameters The default maintenance password is for owner to change machine ID or change check cycle history The following are the default passwords to access the controller interf...

Page 29: ...ature Insert coins vended model and then press Start button to start the program Auto Stand Cold 00 32 31 Pre Wash 5 2 2 Check Running Status Message Press Up and Down for 3 seconds to exit the running or Idle menu Your password is required to access the run status menu Press Esc to return to the running or Idle menu Function Menu Running Information Error Check Esc 3S Quit Lev 0 20cm Lev 0 10cm T...

Page 30: ...s menu Statistics 1 Record Data 2 Modi ClrPw Esc 3S Quit Function Menu Statistics Program Price Esc 3S Quit The default password is warm warm warm warm warm warm warm warm 2 2 2 2 2 2 2 2 Default maintenance password hot hot hot hot hot hot hot hot 1 1 1 1 1 1 1 1 6 1 CHECK RECORD DATA 1 Record Data 1 TotRunCounts Now 0 Enter 3S Clear Press Enter for 3 seconds to clear the data and set the cycle c...

Page 31: ...interface press Up or Down button to select 2 Modi ClrPw and press Enter button Old Password 8 New Password 8 Confirm Password In the password input screen once a button pressed a will be displayed on the LCD Enter is used to delete and Esc is used to exit the screen The default password is warm warm warm warm warm warm warm warm 2 2 2 2 2 2 2 2 ...

Page 32: ...er the user password to have access to the Program price menu The default password is warm warm warm warm warm warm warm warm 2 2 2 2 2 2 2 2 Program Price 1 Program Price 2 Current Time Esc 3S Quit 8 1 PROGRAMMING THE PRICE 1 Select Program Price to enter the Program Price menu 1 Price Type 2 StandardPrice Esc Quit 2 To set prices for specific days and hours select Price Type 1 DAYS V HOUR X 2 DA...

Page 33: ...ogram price is set to the Standard Price Set the Standard Price or Special Day Price or Special Hour Minute Price 1HOT 008 00 2WARM 007 00 3COLD 006 00 2HOT 008 00 Press Enter to switch the setting items 1 2 7 mean Monday Tuesday Sunday respectively Set the Special Hour Minute Time 1 01 10 11 10 2 11 00 16 00 3 11 00 16 00 4 11 00 16 00 Press Enter to switch the setting items 1 2 7 mean Monday Tue...

Page 34: ...ower up the machine is in countdown mode for 10 seconds During the countdown press Up Down to enter the Functions menu Then select Edit Program and press the key Enter to enter the program interface and input the password to enter the Edit Program interface The default password is hot warm hot warm hot warm hot warm 1 2 1 2 1 2 1 2 Function Menu Edit Program Statistics Esc 3S Quit Then select your...

Page 35: ...nter the add or delete wash step Press Up button to add one step in front of the selected step Press Down button to delete the selected step Add Sub Select Step Type Null Rinse Tumb PreW Drain MainW Extract Extract Press Enter button to enter the step edit interface 10 3 SAVING A WASH PROGRAM Press the Esc button under program status LCD displays the information and will confirm whether to save th...

Page 36: ... reach the set level in time Please check inlet water filters drain valve open or check the level sensor 15 Overtime of heat Can t reach the set temperature in time Please check the device of heat or check the temperature sensor 16 Overtime of drain There is remaining water in drum Please check that the drain valve is opening or if there is a blockage 17 Lubrication time The times of run can be br...

Page 37: ...able 8 Output phase loss Lack of output phase Refer to above table 9 Standby 10 Parameter saving fail Failure in writing parameters Refer to above table 11 Standby 12 DC link undervoltage DC link voltage is lowter than the threshold It is normal for this alarm information to be displayed when the power is off 13 C1 output protection Generated by comparator 1 Check the definition of comparator 1 ou...

Page 38: ... item and press ENTER button to enter into this item 5 Press ESC button for 3 seconds to exit the USB operation interface 6 Power off and pull out the USB FLASH DRIVE 12 1 COPY PARAMETER FROM USB FLASH DRIVE TO WASHER Press UP or DOWN button to select 1 ParaFromUSB and press ENTER button to enter WelcometoUSB 1 ParaFromUSB Enter Confirm Press ENTER button to confirm This operation will upload all ...

Page 39: ...ParaToUSB and press ENTER button WelcometoUSB 3 CopyParaToUSB Enter Confirm Press ENTER button to confirm This operation will upload all of the parameters from controller to USB FLASH DRIVE Press ESC button to cancel Note The parameters will be reserved under the file path H LDXXX PARAMETER The existing parameters under this file path will be covered by this one 12 4 COPY PROGRAM FORMULA FROM WASH...

Page 40: ...e restart the controller 12 6 COPY PUNP VFD PARAMETER FROM USB FLASH DRIVE TO WASHER Press UP or DOWN button to select 7 VFDParaFromUSB and press ENTER button WelcometoUSB 7 InvParaFromUSB Enter Confirm Press ENTER button to confirm This operation will upload all of the parameters of PUNP VFD from USB FLASH DRIVE to controller Press ESC button to cancel Note The file path of parameter on U stick s...

Page 41: ... TOUBLE SHOOTING FOR USB OPERATION ALARM NAME TROUBLE SHOOTING E1 Please insert the USB Please insert the USB FLASH DRIVE again E2 Please copy the file Please check path Please check whether file exists or not E3 Please check the file Please check the file Please contact Unity at 1 800 484 3013 E4 File read write error Please check the file Please contact Unity at 1 800 484 3013 E5 FLASH error Ple...

Page 42: ...e sure SW1 SW2 is switched to the correct position as well as the coin value and price are correctly set TROUBLE PROCEDURE REMEDY Coin Jams 1 Remove the coin acceptor from the panel 2 Open the cover It must not be opened wider than 90 3 Remove the lodged coin 4 Check for any residue or lint Clean the coin path with a soft dry cloth Coin Rejects 1 Check if the power supply tolerates DC12V 2 Check i...

Page 43: ...wer supply before removing and cleaning the acceptor 2 Remove the coin acceptor from its front panel 3 Open the side cover Do not overbend the spring by opening it wider than 90 degrees 4 Clean the coin path with a soft brush and wipe it with an alcohol dampened cloth 5 Do not clean the coin path with oil based cleaning agent as the residue will prevent or block the IR signal 6 Clean IR Transceive...

Page 44: ... machine Any missing or illegible safety instructions stickers should be replaced immediately Beginning of Day 1 Check door interlock before starting operation a Attempt to start the machine with the door open The machine should not start b Close the door without locking it and start the machine The machine should not start c Attempt to open the door while the cycle is in progress The door should ...

Page 45: ... leading door open after each completed cycle to allow moisture to evaporate 14 2 WEEKLY 1 Check the machine for leaks a Start an unloaded cycle to fill the machine Do NOT use chemicals Use water ONLY b Verify that door and door gasket do not leak c Verify that the drain valve is operating and that the drain system is free from obstruction If water does not drain out during the first wash segment ...

Page 46: ...anchor bolts if necessary 3 Check the bearing If it is loose or noisy call a qualified service technician if necessary 4 Check the shock absorbers if there is abrasion dislocation or rupture please adjust replace it 14 5 OUT OF BALANCE PROTECTION Out of Balance protection in equipped in this machine to guard against an out of balance condition There is jiggle switch located on the front right unde...

Page 47: ...xcessive vibration during high extract SHIPPING BRACKETS are not removed The machine isn t installed level Out of balance switch malfunction Load is too small big Loose bearing Damaged shock absorber Remove transport brackets Level machine Check out of balance switch and replace it if necessary Ensure the load is between 7 35 lbs Replace shock absorber Contact Unity 1 800 484 3013 Door leakage The...

Page 48: ...on Program set incorrectly Check the temperature sensor replace if necessary Check hot water inlet valve Change program Chemical dispenser not flushing No water or the water pressure is too low 4 way water inlet valve malfunction Program set incorrectly Check external water supply Check program settings modify if necessary Check the 4 way inlet valve replace if necessary Check program TROUBLESHOOT...

Page 49: ...49 Part 14000002 Rev 06 2021 2022 Unity Laundry Systems All rights reserved ...

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