UNITED CPC1500 Operation & Maintenance Manual Download Page 1

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United Surface Solutions | 11901 Burke St, Santa Fe Springs, CA 90670 | [email protected] | (877) 837-4623

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Operation & Maintenance Manual

CPC1500

Summary of Contents for CPC1500

Page 1: ...United Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 Page 1 Operation Maintenance Manual CPC1500...

Page 2: ...d all potential hazards By following the instructions contained herein the user willingly assumes all risks in connection with such instructions All rights reserved No part of this work may be reprodu...

Page 3: ...asive Compounds 16 4 2 2 Detergent Compounds 16 4 2 3 Burnishing Compounds 16 4 3 Process Report 17 4 3 1 Media 17 5 0 Maintenance Repair 18 5 1 Overview of Drive System 18 5 2 Preventive Maintenance...

Page 4: ...under each leg of the unit These pads are used to level the equipment and will extend the service life of the machine The leveling procedures will be explained later in this section Electrical A lice...

Page 5: ...the power for the CPC at the Disconnect Switch located inside the rear panel of the machine The door safety switch should release once the System Initialization is complete 3 Select Manual Operation...

Page 6: ...ith recipe storage capabilities Main Drive 3HP three phase AC motor inverter controlled Turret Speed Range 0 250 RPM fully adjustable Barrel Rotation Ratio 1 1 Barrel Construction 304 stainless steel...

Page 7: ...a com 877 837 4623 Page 7 2 2 Component Overview Main Machine Drive System Emergency Stop Jog Button Door Touch Screen Cradle Liner Lock Bar Isolation Pads Cradle Harp Cradle Sprocket Idler Sprocket B...

Page 8: ...to NEMA 4 standards and is resistant to water but can be easily damaged by sharp hard objects DO NOT use any such objects to operate the touchscreen 3 3 Auto Operation 3 3 1 Entering a New Process Af...

Page 9: ...edia Data screen Press the Media Type A field to enter the media part number Add a space then type the height of the media measured as inches below the top of the barrel and press ENTER Example MC CAC...

Page 10: ...mplete the process storage If there are any errors you may correct them by pressing on them You will be notified if the RPM Time are missing You will be returned to the Process List screen 3 3 2 Runni...

Page 11: ...E If it does not press R to reset it To start the cycle press PRESS TO START Door must be closed to start the process Stopping a Process To stop a process before it has been completed press STOP takes...

Page 12: ...and store it in the holding bin Remove the Urethane liner from the cradle by carefully lifting it from the cradle and away from the machine Don t wory if any foam water or media spill into the machine...

Page 13: ...ction easier and more consistent Always use a compound in wet processes unless otherwise specified Otherwise media will soon take on a glazed appearance and will no longer cut properly Rinse parts aft...

Page 14: ...nergy is imparted to the fluent mass so that the parts are damaged when the media impinges the surface This causes a rough surface texture and a high peak to valley surface reading Alternatively if th...

Page 15: ...ks and valleys of any scratch or fracture must be completed within the refinement step This is due to the very low density of the media allowing a minimal amount of energy transfer between the part an...

Page 16: ...ate or as premixed compounds usually having soap or detergent based additives 4 2 2 Detergent Compounds Used generally in aggressive cut down cycles this high pH compound has very strong cleaning char...

Page 17: ...ecific processes the results have been summarized in the Process Report By understanding the information on the process report you will have not only a starting point but also a standard method of rec...

Page 18: ...rke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 Page 18 5 0 Maintenance Repair 5 1 Overview of Drive System Cradle Harp Cradle Sprocket Idler Sprocket Belt Motor Turret Disk Cradle Be...

Page 19: ...ghten as needed Inspect barrel chains lubricate and adjust as needed Every 150 Machine Hours Inspect turret double v belt and tighten as needed Inspect barrel chains lubricate and adjust as needed Ins...

Page 20: ...h the belts will not slip under the highest load condition In this manner the method that is used by United s technicians is the twist method The tension of the turret belt should allow the technician...

Page 21: ...move motor forwards to loosen the main drive belt Remove the belt from the motor pulley 5 Remove the six 6 bolts from the pillar blocks four 4 on drive side two 2 on free side 6 Raise the turret and...

Page 22: ...osition 3 Release the motor brake by pulling on the brake release 4 Position the turret so that the drive components to be repaired or replaced are conveniently located then set the motor brake 5 Remo...

Page 23: ...t and lock the handle in this position 3 Release the motor brake by pulling outward on the brake release knob shown in photo 5 4 Motor Brake 4 Position the turret so that the Idler Arm Assembly for th...

Page 24: ...t 1 Empty ALL Liners position into the cradles and latch lid 2 Turn OFF the power at the safety disconnect and lock the handle in this position 3 Release the motor brake by pulling outward on the brak...

Page 25: ...5 4 Motor Brake 4 Loosen the motor adjustment nuts and move motor forwards to loosen the main drive belt Remove the belt from the motor pulley 5 If replacing bearing on the Drive Side remove all Idler...

Page 26: ...d torque the setscrews to 20 ft lbs 16 Torque the Turret Bearing Retaining Bolts to 60 ft lbs and torque the setscrews for BOTH Turret Bearings to 15 ft lbs 17 Proceed to line 9 in Drive Component Rem...

Page 27: ...10 is designed to lock the lid against the barrel Should the lid need adjusting due to sealing issues do not use adjust the Harp adjust the Lid Block Loosen the 4 Bolt s on both sides of the lid adju...

Page 28: ...The Power Supply on the PLC also powers the Interface If there is power to the Drive Inverter and not to the PLC first check fuses then replace the Power Supply if needed No input voltage Check that...

Page 29: ...Item to Check Remarks No power to the machine Verify that the Power Indicator is lit Follow the procedures under Interface Not Functioning Drive error or overload Check Drive Keypad for error code Re...

Page 30: ...e section Closing Loading Barrels for procedures to eliminate this problem Process too hot Verify that the process is not building up significant heat and pressure that is causing the seal to fail Ref...

Page 31: ...United Surface Solutions 11901 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 Page 31 7 0 Component List...

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