Unitary products group SUNLINE 2000 Installation Manual Download Page 46

035-18940-000-B-1003

46

Unitary Products Group

4. If M2 is not pulled in, check for 24 volts at the M2

coil. If 24 volts is present and M2 is not pulled in,

replace the contactor.

5. Failing the above, if voltage is supplied at M2, M2

is pulled in, and the compressor still does not oper-

ate, replace the compressor.

6. If 24 volts is not present at M2, check for 24 volts at

the UCB terminal, C2. If 24 volts are present,

check for loose wiring between C2 and the com-

pressor contactor.

7. If 24 volts is not present at the C2 terminal, check

for 24 volts from the room thermostat at the UCB
Y2 terminal. If 24 volts is not present from the room

thermostat, check for the following:

a. 24 volts at the thermostat Y2 terminal

b. Proper wiring between the room thermostat and the

UCB, i.e. Y1 to Y1, Y2 to Y2

c.

Loose wiring from the room thermostat to the UCB.

8. If 24 volts is present at the UCB Y2 terminal, the

compressor may be out due to an open high-pres-

sure switch, low-pressure switch, or freezestat.

Check for 24 volts at the HPS2, LPS2, and FS2

terminals of the UCB. If a switch has opened, there

should be a voltage potential between the UCB ter-

minals, e.g. if LPS2 has opened, there will be 24

volts of potential between the LPS2 terminals.

9. If 24 volts is present at the UCB Y2 terminal and

none of the protection switches have opened, the

UCB may have locked out the compressor for

repeat trips. The UCB should be flashing a code. If

not, press and release the ALARMS button on the

UCB. The UCB will flash the last five alarms on the

LED. If the compressor is locked out, remove any

call for cooling at the thermostat or by disconnect-

ing the thermostat wiring at the Y2 UCB terminal.

This will reset any compressor lock outs.

NOTE:  While the above step will reset any lock outs,

compressor #1 will be held off for the ASCD,

and compressor #2 may be held off for a por-

tion of the ASCD. See the next step.

10. If 24 volts is present at the UCB Y2 terminal and

none of the switches are open and the compressor

is not locked out, the UCB may have the compres-

sor in an ASCD. Check the LED for an indication of

an ASCD cycle. The ASCD should time out within

5 minutes. Press and release the TEST button to

reset all ASCDs.

11. The UCB can be programmed to lock out compres-

sor operation during free cooling and in low ambi-

ent conditions. These options are not enabled by

default. Local distributors can test the UCB for this

programming.

12. If none of the above corrected the error, test the

integrity of the UGB. Disconnect the C2 terminal

wire and jumper it to the Y2 terminal. DO NOT

jump the Y2 to C2 terminals. If the compressor

engages, the UCB has faulted.

13. If none of the above correct the error, replace the

UCB.

On a call for cooling, the supply air blower motor and

compressor #2 are operating but compressor #1 is not

(the room thermostat fan switch is in the “AUTO” posi-

tion).

1. Compressor #2 is energized in place of compres-

sor #1 when compressor #1 is unavailable for cool-

ing calls. Check the UCB for alarms indicating that

compressor #1 is locked out. Press and release

the ALARMS button if the LED is not flashing an

alarm.

2. Check for line voltage at the compressor contactor,

M1, and that the contactor is pulled in. Check for

loose wiring between the contactor and the com-

pressor.

3. If M1 is pulled in and voltage is supplied at M1,

lightly touch the compressor housing. If it is hot, the

compressor may be off on inherent protection.

Cancel any calls for cooling and wait for the inter-

nal overload to reset. Test again when cool.

4. If M1 is not pulled in, check for 24 volts at the M1

coil. If 24 volts is present and M1 is not pulled in,

replace the contactor.

5. Failing the above, if voltage is supplied at M1, M1

is pulled in, and the compressor still does not oper-

ate, replace the compressor.

6. If 24 volts is not present at M1, check for 24 volts at

the UCB terminal, C1. If 24 volts is present, check

for loose wiring between C1 and the compressor

contactor.

Summary of Contents for SUNLINE 2000

Page 1: ...OMENCLATURE 6 INSTALLATION 8 OPERATION 34 START UP COOLING 40 START UP GAS HEAT 41 TROUBLESHOOTING 43 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer...

Page 2: ...RMITTENT BLOWER 34 NO OUTDOOR AIR OPTIONS 34 ECONOMIZER WITH SINGLE ENTHALPY SENSOR 34 ECONOMIZER WITH DUAL ENTHALPY SENSORS 35 ECONOMIZER SINGLE OR DUAL WITH POWER EX HAUST 35 MOTORIZED OUTDOOR AIR D...

Page 3: ...ON DATA 9 2 CONTROL WIRE SIZES 14 3 ELECTRIC HEAT APPLICATION DATA 14 4 GAS HEAT APPLICATION DATA 15 5 PIPE SIZING 15 6 FOUR AND SIX POINT LOADS 21 7 PHYSICAL DATA 22 8 DM ELECTRICAL DATA WITHOUT POWE...

Page 4: ...ain or service this equipment Observe all precautions in the literature on labels and tags accompanying the equipment whenever working on air conditioning equipment Be sure to follow all other safety...

Page 5: ...combustible material For use with natural gas or propane gas The installer should pay particular attention to the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation...

Page 6: ...Heat Options H Std Mtr Drive 4 Filters Single Input Econ Power Exhaust S Option 5 N24 240 MBH Output Aluminized Steel L Std Mtr Drive BAS Ready Econ No BAS Controller w 2 Pleated Filters T Options 1...

Page 7: ...l Coil Guard Hinged Filter Door Tooless Access Panels HM Honeywell Excel 10 Controller DFS APS Technicoat Evap Coil Phase Monitor Coil Guard GM Honeywell Excel 10 Controller DFS APS Technicoat Evap Co...

Page 8: ...g national and local safety codes In U S A National Electrical Code ANSI NFPA No 70 National Fuel Gas Code Z223 1 Gas Fired Central Furnace Standard ANSI Z21 47a Local gas utility requirements In Cana...

Page 9: ...it is to be installed on a roof curb or special frame other than a YORK roof curb gasketing must be applied to all surfaces that come in contact with the unit underside TABLE 1 UNIT APPLICATION DATA U...

Page 10: ...visions for ade quate combustion and ventilation air in accordance with Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 in U S A or Sections 7 2 7 3 or 7 4 of...

Page 11: ...ange surfaces on the hood prior to installing the hood Extend gasketing 1 4 inch beyond the top and bottom of the two side flanges to insure adequate sealing Adjusting the damper to the desired air fl...

Page 12: ...or replaced with same size and type Dirty filters will reduce the capacity of the unit and will result in frosted coils or safety shut down Minimum filter area and required sizes are shown in Physica...

Page 13: ...AL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Ju...

Page 14: ...must be of the type shown on the wir ing diagram and the same minimum gauge as the replaced wire Electrical line must be sized properly to carry the load Use copper conductors only Each unit must be...

Page 15: ...supply piping arrangements are shown in the figures on page 16 All shaded items are field supplied If gas supply line is routed through the unit s base ensure that the burner assembly can be removed...

Page 16: ...p accessible for test gage connection must be installed immediately upstream of the gas supply connection to the fur nace L P UNITS TANKS AND PIPING All gas heat units are shipped from the factory equ...

Page 17: ...o the outside of the gas heat access panel with the screws provided in the bag also attached to the blower housing The screen for the combustion air intake hood is secured to the inside of the access...

Page 18: ...ing to the lettered curve of the Enthalpy Setpoint Adjustment Figure 9 For a dual enthalpy operation carefully turn the set point adjusting screw fully clockwise past the D setting POWER EXHAUST DAMPE...

Page 19: ...035 18940 000 B 1003 Unitary Products Group 19 FIGURE 9 ENTHALPY SETPOINT ADJUSTMENT...

Page 20: ...SO SR SR A B C D TR TR1 24 Vac HOT 24 Vac COM EF EF1 2 3 4 5 1 Exhaust Air Adjustment Screw Exhaust Air LED Damper Min Position Screw Indoor Air Quality Max Adjustment Screw Indoor Air Quality LED Ind...

Page 21: ...1 962 882 180 Elec 2100 492 514 558 536 240 Elec 2300 295 517 658 630 300 Elec 2890 487 619 646 508 Unit Size Total Shipping Weight 6 Point Loads lbs A B C D E F 180 Gas 2300 351 367 392 416 399 375 2...

Page 22: ...RMETIC RECIP 1 10 TON TANDEM RECIP 1 2 12 5 TON TANDEM SCROLL 2 FILTERS QUANTITY PER UNIT 12 X 24 X 2 or 4 12 QUANTITY PER UNIT 16 X 20 X 2 or 4 4 QUANTITY PER UNIT 16 X 25 X 2 or 4 4 QUANTITY PER UNI...

Page 23: ...1 8 3 0 0 None 0 0 43 7 50 E18 13 5 1 18 7 43 7 50 E36 26 9 2 37 4 57 2 60 E54 40 4 2 56 2 80 6 90 E72 53 8 2 74 9 85 2 100 20 380 9 6 66 2 1 11 7 0 0 None 0 0 57 2 60 E18 11 3 1 17 1 57 2 60 E36 22 6...

Page 24: ...6 3 None 0 0 50 0 50 E18 13 5 1 18 7 50 0 50 E36 26 9 2 37 4 65 0 70 E54 40 4 2 56 2 88 5 90 E72 53 8 2 74 9 93 1 100 20 380 9 6 66 2 1 11 7 6 3 None 0 0 63 5 70 E18 11 3 1 17 1 63 5 70 E36 22 6 2 34...

Page 25: ...EAT ACCESS C GAS SUPPLY ENTRY 46 5 8 11 1 8 D GAS SUPPLY ENTRY 48 5 8 15 TON 52 5 8 20 25 TON 12 1 4 15 TON 35 1 4 20 25 TON 125 1 4 15 TON 136 1 4 20 25 TON ELECTRIC RETURN AIR OUTDOOR AIR Economizer...

Page 26: ...264 3 3 4 0 193 3 8 4 5 107 4 2 5 1 HIGH SPEED DRIVE m3 s 1030 6 0 357 2 4 2 8 316 2 8 3 4 253 3 3 3 9 183 3 7 4 5 97 4 2 5 0 1070 5 0 405 2 5 3 0 362 3 0 3 6 298 3 5 4 2 226 3 9 4 7 1115 4 0 461 2 7...

Page 27: ...3 7 4 3 198 4 2 4 8 143 4 6 5 2 79 5 1 5 8 930 5 0 362 3 7 4 3 318 4 0 4 5 248 4 5 5 1 193 4 9 5 6 129 5 4 6 2 970 4 0 421 4 0 4 5 377 4 2 4 9 306 4 8 5 5 252 5 2 6 0 187 5 8 6 6 1005 3 0 473 4 2 4 8...

Page 28: ...3 3 268 3 2 3 9 209 3 7 4 4 144 4 3 5 1 HIGH SPEED DRIVE m3 s 1030 6 0 378 2 3 2 7 321 2 7 3 2 258 3 2 3 8 199 3 6 4 4 134 4 2 5 0 1070 5 0 417 2 4 2 9 361 2 9 3 4 299 3 4 4 1 240 3 9 4 7 1115 4 0 46...

Page 29: ...5 0 400 2 9 3 4 290 3 7 4 2 157 4 5 5 1 66 5 0 5 7 955 4 0 439 3 1 3 6 332 3 9 4 4 201 4 7 5 4 112 5 2 6 0 15 5 8 6 6 990 3 0 486 3 3 3 8 381 4 1 4 7 254 5 0 5 7 166 5 5 6 3 70 6 1 7 0 1020 2 0 527 3...

Page 30: ...Sec ESP Pa OUTPUT bhp INPUT kW ESP Pa OUTPUT bhp INPUT kW ESP Pa OUTPUT bhp INPUT kW 945 6 0 303 5 6 4 6 198 7 0 5 7 71 8 4 6 9 975 5 0 347 5 9 4 9 244 7 3 6 0 120 8 8 7 2 1005 4 0 391 6 2 5 1 291 7 7...

Page 31: ...ormance Table except for Horizontal Duct Connections Add these values due to less airflow resistance TABLE 16 POWER EXHAUST PERFORMANCE MOTOR SPEED STATIC RESISTANCE OF RETURN DUCTWORK IWG 0 2 0 3 0 4...

Page 32: ...tion the RPM for the supply air blower and the motor pulley adjustment turns open can be determined from the Blower Per formance Data Tables High speed drive accessories containing a smaller blower pu...

Page 33: ...readings 3 Using an inclined manometer determine the pres sure drop across a dry evaporator coil Since the moisture on an evaporator coil may vary greatly measuring the pressure drop across a wet coi...

Page 34: ...UCB will energize the blower motor When the thermostat calls for the second stage of cool ing the low voltage control circuit from R to Y2 is completed Compressor 2 and condenser fan motor 2 25T only...

Page 35: ...rs Errors are handled as described below All system errors override minimum run times for compressors HIGH PRESSURE LIMIT SWITCH During cooling operation if a high pressure limit switch opens the UCB...

Page 36: ...tect against loss of refrigerant charge opens at 7 3 psig and resets at 22 5 psig The above pressure switches are hard soldered to the unit The refrigeration systems are independently mon itored and c...

Page 37: ...to open at the temperature indi cated in the Limit Control Setting Table 18 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occ...

Page 38: ...ilot flame has been ignited and the presence of pilot flame detected at IC2 by a signal sent back through the flame sensor is sparking terminated and the main gas valve opened Gas flows into each of t...

Page 39: ...ng energized 3 Redundant Gas Valve There are two separate gas valves in the furnace Each valve contains a main and a redundant valve The redundant valves are located upstream of the main gas valves Sh...

Page 40: ...n switch to on 5 Check indoor blower rotation If blower rotation is in the wrong direction Refer to Phasing Section in general infor mation section Check blower drive belt tension 6 Check the unit sup...

Page 41: ...ning to off position POST START CHECK LIST GAS After the entire control circuit has been energized and the heating section is operating make the following checks 1 Check for gas leaks in the unit pipi...

Page 42: ...supply line just upstream of the unit gas valve and downstream from the main manual shut off valve 3 Remove the gas piping closure panel 4 Disconnect wiring to the gas valves and spark igni tors Remov...

Page 43: ...ELT DRIVE BLOWER All units have belt drive single speed blower motors The variable pitch pulley on the blower motor can be adjusted to obtain the desired supply air CFM TROUBLESHOOTING COOLING TROUBLE...

Page 44: ...position 1 If installed check the position of the economizer blades If the blades are open the economizer is providing free cooling and the compressors will not immediately operate If both stages of c...

Page 45: ...N Lock plug to the econo mizer back to the Mate N Lock plug and from the Mate N Lock plug to the Y1 ECON terminal If nothing is found the economizer DME may have faulted and is failing to return the...

Page 46: ...See the next step 10 If 24 volts is present at the UCB Y2 terminal and none of the switches are open and the compressor is not locked out the UCB may have the compres sor in an ASCD Check the LED for...

Page 47: ...all ASCDs 11 If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch trip repeat trip lock out or ASCD the econ omizer terminals of the UCB may be impro...

Page 48: ...r terminal check for 24 volts from the room thermostat If 24 volts is not present from the room thermostat check for the following a Proper operation of the room thermostat contact between R and G wit...

Page 49: ...24 volts is found at wire 241 remove the wires attached to the TDR and with a VOM check for continuity across contacts 1 and 2 If none is found the TDR is open and must be replaced If there is contin...

Page 50: ...lace gas valve Furnace lights with roll out or one burner has delayed ignition 1 Make sure that the pilot burner is aligned properly with the carryover as described in PILOT CHECK OUT page 42 2 Make s...

Page 51: ...ssor Lock out 4 Flashes HPS2 Compressor Lock out 5 Flashes LPS1 Compressor Lock out 6 Flashes LPS2 Compressor Lock out 7 Flashes FS1 Compressor Lock out 8 Flashes FS2 Compressor Lock out 9 Flashes Ign...

Page 52: ...o change without notice Printed in U S A 035 18940 000 B 1003 Copyright by Unitary Products Group 2003 All rights reserved Supersedes 035 18940 000 A 0103 Unitary 5005 Norman Products York OK Group Dr...

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