Unitary products group PT9-UP Installation Manual Download Page 3

272313-UIM-A-0407

Unitary Products Group

3

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available (particularly
when the appliance is not using outdoor combustion air).

4.

Where it will not interfere with proper air circulation in the confined
space.

5.

Where the outdoor combustion air/vent terminal will not be blocked
or restricted. Refer to “COMBUSTION AIR / VENT CLEAR-
ANCES” located in SECTION VII of these instructions. These min-
imum clearances must be maintained in the installation.

6.

Where the unit will be installed in a level position with no more
than 1/4” (6.4 mm) slope side-to-side and front-to-back to provide
proper condensate drainage.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities
provide for safe limits of ambient temperature under normal oper-
ating conditions. Ambient temperatures must not fall below 32°F
(0°C) unless the condensate system is protected from freezing. 

2.

Do not allow return air temperature to be below 55º F (13° C) for
extended periods. To do so may cause condensation to occur in
the main heat exchanger, leading to premature heat exchanger
failure.

3.

If this furnace is installed in any area where the ambient tempera-
ture may drop below 32° F (0° C), a UL listed self-regulated heat
tape must be installed on any condensate drain lines. It is required
that self regulating heat tape rated at 3 watts per foot be used.
This must be installed around the condensate drain lines in the
unconditioned space. Always install the heat tape per the manu-
facturer's instructions. Cover the self-regulating heat tape with
fiberglass, Armaflex or other heat resistant insulating material. 

4.

If this unit is installed in an unconditioned space and an extended
power failure occurs, there will be potential damage to the conden-
sate trap, drain lines and internal unit components. Following a
power failure situation, do not operate the unit until inspection and
repairs are performed.

Clearances for access:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is
required for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or
replacement of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

Installation in a residential garage:

A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18 inches (46 cm) above the floor, and the furnace must be located
or protected to avoid physical damage by vehicles.

The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the fur-
nace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.

FOR FURNACES INSTALLED IN THE COMMON-

WEALTH  OF MASSACHUSETTS ONLY

For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than seven (7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the following require-
ments shall be satisfied:

1.

INSTALLATION OF CARBON MONOXIDE DETECTORS. 

At

the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where
the gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment.
It shall be the responsibility of the property owner to secure the
services of qualified licensed professionals for the installation of
hard wired carbon monoxide detectors

a.

In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent floor
level.

b.

In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon mon-
oxide detector with an alarm shall be installed.

2.

APPROVED CARBON MONOXIDE DETECTORS. 

Each car-

bon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL
2034 listed and IAS certified.

3.

SIGNAGE. 

A metal or plastic identification plate shall be perma-

nently mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than one-half (1/2) inch in size, "

GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC-
TIONS

".

4.

INSPECTION. 

The state or local gas inspector of the side wall

horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Improper installation in an ambient below 32ºF (0.0° C) could create
a hazard, resulting in damage, injury or death.

Summary of Contents for PT9-UP

Page 1: ...AS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 13 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJUSTMENTS 21 WIRING DIAGRAM 29 LIST OF FIGURES Dimensions 6 Gas Valve 7 Gas Pipi...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Page 4: ...TE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Page 5: ...er This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Rectangular2 Round2 Supply3 Rectangular2 Round2 BTU H k...

Page 6: ...combustibles and have floor support with required service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cu...

Page 7: ...m of the fur nace The furnace must be isolated from the gas supply piping system by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at...

Page 8: ...67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 TABLE 6 Nominal Manifold Pressure Low Fire First Stage Manifold Pressures in wc First Stage Manifold Pressures kpa A...

Page 9: ...wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 5 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 6 Ap...

Page 10: ...unction Light E W1 First Stage Heat G Fan G Fan Connection of the C Termainal 24 Volt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Hea...

Page 11: ...SG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Hea...

Page 12: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Page 13: ...e with Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code Z223 1 NFPA 54 latest edition or Sections 7 2 7 3 or 7 4 of CSA B149 1 National Gas and Propane Codes latest edition...

Page 14: ...or horizontal models the transition from 2 to 3 pipe should be done immediately after the drain tee or drain elbow 7 In Canada vents shall be certified to ULC S636 Standard for Type BH Gas Venting Sys...

Page 15: ...the following systems A Sealed combustion air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disas...

Page 16: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 17: ...r systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed in a space...

Page 18: ...e The combustion air intake pipe should be located either through the wall horizontal or side vent or through the roof vertical vent Care should be taken to locate side vented systems where trees or s...

Page 19: ...cm2 60 000 60 387 cm2 80 000 80 516 cm2 100 000 100 645 cm2 120 000 120 774 cm2 FIGURE 20 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIO...

Page 20: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 21: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Page 22: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 24: ...shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 25: ...The furnace control board also allows user selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins WITH BURNER BOX COVER IN PL...

Page 26: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the...

Page 27: ...35 33 31 30 28 25 25 22 100 1600 C 80 1600 C High 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485 56 55 55 54 52 50 48 46 45 42 Med High 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260 44 44 44 4...

Page 28: ...50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 2175 2285 110 CFM 3 11 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide this difference by the differ...

Page 29: ...272313 UIM A 0407 Unitary Products Group 29 SECTION X WIRING DIAGRAM FIGURE 27 Wiring Diagram...

Page 30: ...272313 UIM A 0407 30 Unitary Products Group NOTES...

Page 31: ...272313 UIM A 0407 Unitary Products Group 31 NOTES...

Page 32: ...t to change without notice Printed in U S A 272313 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167487 UIM B 0806 Unitary 5005 Norman Product York OK Group Drive...

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