Unitary products group CHAMPION PLUS Series Installation Manual Download Page 16

035-18579-001-B-0103

16

Unitary Products Group

1.

Remove the pilot adjustment cover screw.

2.

Adjust the pilot adjustment screw to achieve the proper 
pilot flame.

3.

The pilot flame should envelope 3/8 inch of the end of 
the flame sensor and not contain any yellow color, see 
Figure 12.

4.

Replace the pilot adjustment cover screw after the pilot 
flame is set.

To check, adjust or remove the hot surface pilot assembly,
CLOSE THE MAIN MANUAL SHUT-OFF VALVE AND SHUT
OFF ALL POWER TO THE UNIT.

1.

Disconnect the wiring from the gas valve to the hot sur-
face pilot assembly.

2.

Remove the two (2) #8 screws holding the hot surface 
pilot assembly in place.

3.

Remove the hot surface pilot assembly.

To remove the hot surface ignitor and flame sensor assem-
bly:

1.

Remove the clip attaching the ignitor and sensor assem-
bly as shown in Figure 13.

2.

Lift the pilot and sensor from the assembly. Care must be 
taken not to damage the pilot or sensor when removing 
this assembly.

ADJUSTMENT OF TEMPERATURE RISE

After about 20 minutes of operation, determine the furnace
temperature rise. Take readings of both the return air and the

heated air in the ducts about six feet from the furnace where
they will not be affected by radiant heat.

The temperature rise (or temperature difference between the
return air and the heated air from the furnace) must lie within
the range shown on the rating plate and the data in Tables 3
and 4.

After the temperature rise has been determined, the CFM can 
be calculated as follows:

DIRECT DRIVE BLOWER

All units have direct drive, constant CFM blower motors.
Refer to the unit wiring diagram, Table 1 for the desired cool-
ing CFM. Heating CFM is preset at the factory.

CHECKING GAS INPUT

NATURAL GAS

1.

Turn off all other gas appliances connected to the gas 
meter.

2.

With the furnace turned on, measure the time needed for 
one revolution of the hand on the smallest dial on the 
meter. A typical gas meter usually has a 1/2 or a 1 cubic 
foot test dial.

3.

Using the number of seconds for each revolution and the 
size of the test dial increment, find the cubic feet of gas 
consumed per hour from Table 11.

If the actual input is not within 5% of the furnace rating with
allowance being made for the permissible range of the regu-
lator setting, replace the orifice spuds with spuds of the
proper size.

NOTE:

To find the BTU input, multiply the number of cubic
feet of gas consumed per hour by the BTU content
of the gas in your particular locality. (Contact your
gas company for this information since it varies
widely from city to city.)

FIGURE 13: IGNITOR AND FLAME SENSOR 

ASSEMBLY

Degrees F Temp Rise

BTUH Output

1.08

CFM

×

------------------------------------

=

OR

CFM

BTUH Output

1.08

Degrees F Temp Rise

×

-------------------------------------------------------------------------

=

Summary of Contents for CHAMPION PLUS Series

Page 1: ...to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if installation...

Page 2: ...AS 16 TROUBLE SHOOTING 18 TYPICAL WIRING DIAGRAM NOTES 22 LIST OF FIGURES Fig Pg 1 PRODUCT NOMENCLATURE 4 2 UNIT CENTER OF GRAVITY 5 3 FIELD WIRING DIAGRAM CONTROL WIRING 7 4 POWER WIRING FIELD DIAGRA...

Page 3: ...er CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the instal ler that personal injury and or equipment damage may result if installation procedure is not handled properly I...

Page 4: ...llation only 2 Condenser must have an unlimited supply of air Where a choice of location is possible position unit on either north or east side of building FIGURE 1 PRODUCT NOMENCLATURE TABLE 1 UNIT A...

Page 5: ...be moved or lifted with a fork lift Slotted openings in the skid are provided for this purpose Forks must pass completely through the base Refer to Table 2 for unit weights and to Figure 2 for approx...

Page 6: ...nents is provided by the fol lowing removable panels Blower compartment Gas control electrical service access Refer to Figure 7 for location of these access panels and min imum clearances in Table 10...

Page 7: ...N O T E H E A T A N T I C I P A T O R S H O U L D B E S E T A T 0 3 5 A M P S F O R A L L M O D E L S 2 4 V O L T T R A N S F O R M E R FIGURE 4 POWER WIRING FIELD DIAGRAM G R O U N D L U G R E F E R...

Page 8: ...shown Continuous return air temperature should not be below 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE3 FT 3 HR NUMBER OF BURN...

Page 9: ...manual shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 5 EXTERNAL SUPPL...

Page 10: ...to the outside of the side gas control electrical compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stainless s...

Page 11: ...ill Size 55 53 GAS CONNECTION SIZE 1 2 NPTI 1 2 NPTI COMPRESSOR HERMETIC TYPE Qty 1 Scroll Scroll TABLE 8 ELECTRICAL DATA MODEL DNP POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPP...

Page 12: ...O N A I R I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They...

Page 13: ...5 8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 FIGURE 9 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2...

Page 14: ...ter a cool fan on delay timing of 2 seconds the circulating fan is energized at cooling speed When the thermostat is satisfied terminals G and Y are de energized de energizing the compressor and outdo...

Page 15: ...to Figure 10 Adjust as follows 1 Remove the cap from the valve body See Figure 11 for location 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure t...

Page 16: ...rise or temperature difference between the return air and the heated air from the furnace must lie within the range shown on the rating plate and the data in Tables 3 and 4 After the temperature rise...

Page 17: ...4 67 56 32 64 58 31 62 60 30 60 1 EXAMPLE By actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this infor...

Page 18: ...CHECKOUT procedures Troubleshooting of components necessitates opening the electrical control box with the power connected to the unit Use extreme care when working with the live circuits Check the u...

Page 19: ...035 18579 001 B 0103 Unitary Products Group 19 FIGURE 14 TYPICAL WIRING DIAGRAM 208 230 1 60 POWER SUPPLY...

Page 20: ...035 18579 001 B 0103 20 Unitary Products Group FIGURE 15 TYPICAL WIRING DIAGRAM 208 230 3 60 POWER SUPPLY...

Page 21: ...035 18579 001 B 0103 Unitary Products Group 21 FIGURE 16 TYPICAL WIRING DIAGRAM 460 3 60 POWER SUPPLY...

Page 22: ...s present wire 202 Y is connected to ASCT 3 If neither LR or ASCT are present Wire 202 Y is connect to M1 coil Open all disconnects before servicing this unit FIGURE 17 TYPICAL WIRING DIAGRAM LEGEND1...

Page 23: ...035 18579 001 B 0103 Unitary Products Group 23...

Page 24: ...o change without notice Printed in U S A Copyright by Unitary Products Group 2003 All rights reserved Supersedes 035 18579 000 A 0302 035 18579 001 B 0103 Unitary 5005 Norman Products York OK Group Dr...

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