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655920 

 

 

 

 

KIT NUMBER 8051790 

 

09-10 Polaris Ranger Electra-Steer Installation Manual 

 

Thank you for purchasing our ELECTRA-STEER 12v electric assist 
power steering system. Please carefully read this instruction sheet 
entirely before you begin to install the system. 
 
Remember, before beginning installation; insure that you are in a 
level well lit, organized, work area. Engage the parking brake, 
disconnect the battery until power is needed and chock or block the 
rear wheels to insure the vehicle is stable. 

Summary of Contents for 2009 Ranger ELECTRA-STEER

Page 1: ...power steering system Please carefully read this instruction sheet entirely before you begin to install the system Remember before beginning installation insure that you are in a level well lit organi...

Page 2: ...s to align themselves Complete the installation by tightening these bolts KIT CONTENTS TOOLS NEEDED TO COMPLETE INSTALLATION 3 8 Electric Drill 3 8 Drill Bit Drill Bit Soldering Iron Solder Open End W...

Page 3: ...and set parking brake and make sure vehicle is in park 2 From under the vehicle loosen the 10mm bolt that retains the stock steering shaft to the steering rack and pinion 3 From inside vehicle remove...

Page 4: ...the power accessory outlet Pay attention to how they come off as they need to go on the same way 6 Remove the entire dash by pulling down and out The driver s side needs to come out first and go in l...

Page 5: ...er shaft from the motor Install it on the steering column shaft and install the pinch bolt loosely 11 Remove the lower shaft from the motor and install it on the rack and pinion Note this joint has a...

Page 6: ...g where the marks are on the shaft and motor 13 Put the motor up into place on the steering column frame and locate it so that the upper and lower shaft are in line and clearing the hole in the plasti...

Page 7: ...steering wheel If it is off you may have to remove the steering wheel center cap and nut and turn or position your wheel in correct spot 18 Reinstall the wheel nut and torque to 35 ft lbs 19 The wiri...

Page 8: ...e the fuse installed between the battery and the harness to prevent damage 26 The heavy black wire needs to go to the negative side of the battery Install the eyelets on both the red and black wire an...

Page 9: ...dance with all safety recommendations of the original manufacturer of the vehicle as specified in the Owners Manual This product is intended for normal operation of the vehicle as specified by the ori...

Page 10: ...le spade connector on it to ground 6 Verify the ignition is off Place the white wire to ground Turn key on wait 5 seconds and the light should go out When the light goes out turn off ignition and remo...

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