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Installation Manual 524

 

Series 5001

Attach cross pipe

Assemble pole clamps to cross pipe 
using 

7

/

16

-inch hardware. Finger 

tighten initially, then torque to 30 
foot-pounds before adding rails.

Mounting pole guidelines for UniRacs

The installer is solely responsible for use of the information below. These are general guide lines for normal installations. The 
following variances can affect your installation:

•  The required diameter and depth of the hole are dependent on soil type, which varies by locale. An in stal la tion in 

loose, sandy soil will require larger, deeper holes and, there fore, more concrete than an in stal la tion in soil of average 
density.

•  The depth and width of the hole should also be increased in areas subject to winds in excess of 120 miles per hour, 

par tic u lar ly if the location of the mounting pole is open and unprotected. Design wind speed in the table below as-
sumes 29 psf wind force at 90 mph and 51 psf wind force at 120 mph, which correspond to Exposure Category C, 
terrain that is fl at and generally open extending one-half mile or more from the site in any quadrant. More severe 
exposure—within a quarter mile of open water, for example—will require greater in-ground pole depth and concrete 
volume.

•  Poles taller than 6 feet above ground require that the depth of the hole be increased. Signifcantly taller poles may 

require a larger pole diameter than called for in these installation instructions.

If in doubt, consult a professional civil engineer who is familiar with local soil conditions and wind load requirements.

1.   Dig the hole at least four inches deeper than required under “In-ground pole depth” in the chart below. Fill the hole 

with four inches of gravel to allow water drainage.

                                Design                                                                     Maximum

         Total area           wind               Hole          In-ground     Concrete     above-ground

         of modules         speed          diameter      pole depth      volume        pole height

             30 sq. ft.        90 mph           18 in.              45 in.          7 cu. ft.           6 ft.

             30 sq. ft.      120 mph           24 in.              42 in.        11 cu. ft.           6 ft.
             40 sq. ft.        90 mph           18 in.              54 in.          8 cu. ft.           6 ft.

             40 sq. ft.      120 mph           24 in.              54 in.        14 cu. ft.           6 ft.
             50 sq. ft.        90 mph           18 in.              56 in.        10 cu. ft.           6 ft.

             50 sq. ft.      120 mph           24 in.              66 in.        17 cu. ft.           6 ft.

2.   Stand the pipe in the hole. Brace the pole so that it is plumb. Pour con crete around the 

pipe, fi lling the hole to ground level. Add an inch or two of extra concrete above the 
hole. Use a trowel to form the concrete so that it slopes up to the pole (illustration).

3.   Allow the concrete to set up for at least 24 hours before installing your UniRac.

Cross pipe

Lock washer

Pole
cap

Pole clamp

Schedule 40
3

˝

 steel pole

(3 

1

/

2

˝

 O.D.)

Summary of Contents for PoleTops 5001 Series

Page 1: ...oil conditions using only UniRac parts and installer supplied parts as specified by UniRac substitution of parts will void the warranty installing all electrical aspects of the PV array Parts List Wrench Recommended Part Qty size torque ft lbs SolarMount rail 2 Cross pipe 1 Pole clamp 2 Pole cap 1 Hexhead bolt 7 16 4 5 8 30 Lock washer 7 16 4 Nut 7 16 4 9 16 30 Saddle 2 U bolt 3 8 2 Flange nut 3 8 ...

Page 2: ...xample will require greater in ground pole depth and concrete volume Poles taller than 6 feet above ground require that the depth of the hole be increased Signifcantly taller poles may require a larger pole diameter than called for in these installation instructions If in doubt consult a professional civil engineer who is familiar with local soil conditions and wind load requirements 1 Dig the hol...

Page 3: ...htly This is not intended to be the final tilt angle Tighten the U bolt flange nuts enough to keep the rails in place during module installation when the assembly will be temporarily out of balance Cross pipe Saddle SolarMount HD heavy duty rail Rail cross section A Distance between rails outer edges A equals distance between module mounting hole centers minus 1 inch ...

Page 4: ...haser under any circumstances If within the specified Warranty period the Product shall be reasonably proven to be defective then UniRac shall repair or replace the defective Product or any part thereof in UniRac s sole discretion Such repair or replacement shall completely satisfy and discharge all of UniRac s liability with respect to this limited Warranty Under no circumstances shall UniRac be l...

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