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System Overview

The Unipower HPL110A advanced digital

power monitor is a member of the 

Unipower family of “Intelligent Power-

Control Units” designed for protection and 

control of motor driven mechanical systems.   

The HPL110A measures true power 

consumption of 3-phase AC motors 

(single phase versions also available) and 

displays consumption as a percentage of 

selected power range.  Power consumption 

(kW) is calculated from the formula:

P = 

Ö

3 x U x I x cos 

j

The display shows power in units of %kW which represent the percentage 

of full load power range for the unit.

Control functions comprise two independent and programmable trip functions:

Low Power Alarm - 

for example, to stop a pump in the event of dry-running, and

High Power Alarm -

for example, to stop a feeder when blocked.

The alarm functions activate a single alarm relay which may be used to control the motor

being monitored; i.e. to trip a shut-down in the event of either a high or low power alarm.

The HPL110A may be configured to monitor any size motor either with the internal current

transformer for applications up to 8A or with an external CT for applications above 8A.

The HPL110A provides consistent sensitivity across the complete motor load range 

making it ideal for low trip applications where amp meters are ineffective.  In addition, 

the HPL110A measurement principle allows it to be used on non-sine shaped loads such 

as Variable Frequency Drives.

The digital design of the HPL110A including 3-key programming, 3 digit display, Max/Min

Peak Hold, Program Lock and Power Down Alarm Block functions make it very easy to use. 

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Summary of Contents for HPL110/220

Page 1: ...o n i t o r Installation and Operation True Motor Power Monitor with High Trip Alarm Low Trip Alarm Digital Display Start and Trip Delay Timers Typical Applications Pumps Fans Conveyors Crushers and m...

Page 2: ...on 6 Specifications 13 Technical Specifications DIP Switches 7 Mechanical Installation 14 HPL110A Current Transformer 8 Programming 16 9 Troubleshooting 19 10 Set Up Log Sheet 20 WARNING Dangerous vol...

Page 3: ...f dry running and High Power Alarm for example to stop a feeder when blocked The alarm functions activate a single alarm relay which may be used to control the motor being monitored i e to trip a shut...

Page 4: ...o the on condition At time 1 the motor is turned on and the load immediately surges due to the starting current inrush before settling to a steady value at time 4 5 At time 8 this example shows power...

Page 5: ...ion with the L1 Max Limit and programmable in the range 0 0 to 99 9 seconds Tr1 is time for which the P must remain above the L1 Max Limit before an alarm is declared If P falls below the L1 during th...

Page 6: ...the high power alarm becomes active and a hysteresis band programmable is shown under this alarm level At time 5 the mixing power rises above the L1 Max Limit and after the Tr1 trip delay times out th...

Page 7: ...pressure and high power The HPL110A provides a simple non intrusive monitoring function which can be effectively used to protect against dead heading Again dry running is detrimental to the pump and r...

Page 8: ...e g when using a nominal 220V unit at 208V the display range will read 95 at full load 208 220 in 4 2 CURRENT MATCHING From the motor name plate note the full load current in Amps If full load ampera...

Page 9: ...formers ensure that the wraps are wound to the sides and not across the top or bottom of the current transformer 9 Figure 4 2 Full Load Current Ratio Primary HPL110 Range Effective Range Amps Transfor...

Page 10: ...ormally closed contact on the motor starter being used to short S2 to Gnd when the motor is off This activates the S2 inhibit function which inhibits alarm functions and prevents a Min Limit alarm on...

Page 11: ...ists fail safe operation The Relay LED on the front panel is illuminated when the Relay is energized this Relay LED therefore is on during normal operation and is switched off when an alarm occurs 11...

Page 12: ...d it can be connected between Terminal 11 and neutral to illuminate when an alarm state exists 5 5 RESET FUNCTION The HPL110A may be reset by any one of three methods Manual Reset Depress the Reset ke...

Page 13: ...250VAC 5Amp Mechanical Housing Noryl Mounting Panel mounting for 2 64 x 2 64 cut out 67 x 67 mm Min mounting depth 5 125 mm Protection Class IP54 Terminals 12 AWG max 20A 7 in lb tightening torque 0...

Page 14: ...is required of 2 64 x 2 64 67 x 67 mm the HPL110A is installed through the cut out and retained with fittings supplied A minimum depth of 5 125 mm will be required to allow space for the terminal fitt...

Page 15: ...be mounted either directly to standard 35mm DIN rail as shown on Page 9 using accessory 741B0231 not included or screwed directly to a panel using two M5 or 10 cap screws with accessory 741B0230 6 no...

Page 16: ...e the limits have been set first de activate the high and low alarms by programming the L1 Max Limit to 101 and the L2 Min Limit to 0 When a limit is de activated OFF is written in the display Then st...

Page 17: ...g the Peak Detect function run the system at its minimum load condition and observe the min normal reading by depressing the D key Set the Min Limit value a few units lower than this value by depressi...

Page 18: ...DIP Switch 1 to the ON position see section 6 2 for access When Program Lock is ON all setting values may be viewed but not changed The Reset button however remains functional Power Down Alarm Block I...

Page 19: ...tly long Either increase L1 Max Limit or TS Start Timer as appropriate First check that alarm values are correct If nuisance alarms persist increase the Tr Reaction Timer associated with the nuisance...

Page 20: ...80 460 575 S24 Current Transformer None 50 5 75 5 100 5 150 5 Turns through CT 1x 2x Program Current Range A 1 3 5 8 Start Time S S Max Limit Reaction Timer S Max S Min Limit Reaction Timer S Min S Pr...

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