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DPBF1U & DPGF1U SERIES

OPERATING MANUAL

P O W E R I N G   T E C H N O L O G Y

Document Number: DPBF-DPGF-MAN Rev. 5

dpbf_dpgf-man-Rev5-0719.indd

 
 

The Form C relay contact output connections are made to the spring clamp terminal blocks.  
See Section 9.5.  The chassis ground connection is made to the no. 8-32 stud. See Section 
9.6.  This safety ground connection should be made before operating the panel.

11.3  

Checking Connections.

  Carefully check the polarity of input connections to the distribution 

panel and output connections to the load before operating the panel.  Reverse connections 
will not harm the distribution panel as reverese polarity protection is incorporated.  However 
it may cause serious harm to the load.  Check to make sure that the chassis safety ground 
connection is made.  Make sure that all connections are clean and secure to minimize contact 
resistance.

11.4 

Rear Safety Cover.

  Once all of the above have been completed, fit the clear plastic safety 

cover to the back of the unit using the supplied mounting studs and screws.  Instruction for 

fitting the mounting studs the panel are included in the accessory kit.

12.0  SETUP AND TESTING

12.1

 

It is not necessary to have the distribution panel mounted in a rack for initial testing.  This 
can be done on a bench.  It is also not necessary to have loads connected to the panel for 
this testing.

12.2

  With the input power source off, connect the input wires to the A side of the distribution 

panel. Connect ground to the chassis ground terminal.  Insert all fuses into fuse holders or 
set all circuit breakers to on.

12.3

 

Turn on the input power source.  The A side LED should be green.  If it is red, one of the 

fuses is blown or a circuit breaker is tripped.  If the LED is off, there is no input power to 

the unit. Check the output voltage at each set of output terminals with a digital voltmeter.

12.4

  

With the A side LED green, use an ohmmeter to check the Form C relay contact outputs. 
On the upper row of the wire-wrap terminals (side A) measure the resistance between pins 1 
and 2 and between pins 4 and 5.  Both should read “short”.  Measure the resistance between 
pins 2 and 3 and between pins 5 and 6.  Both should read “open”.

12.5

 

On the A side insert a blown fuse into fuse no. 1 position or trip circuit breaker no. 1.  The 
A side LED should turn red.  On the upper row (side A) of wire wrap terminals, measure 
the resistance between pins 1 and 2 and between pins 4 and 5. Both should read “open”. 
Measure the resistance between pins 2 and 3 and between pins 5 and 6.  Both should read 
“short”.  Replace the blown fuse with a good one or reset the circuit breaker.

12.6

 

On the A side check each succeeding fuse by replacing it with a blown fuse, or breaker by 
tripping it, and verify that the LED turns red.  It is not necessary to recheck the Form C 
relay contacts.

Summary of Contents for DPBF1U Series

Page 1: ...U DPGF1U SERIES Document Number DPBF DPGF MAN Rev 5 UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 Phone 1 954 346 2442 Toll Free 1 800 440 3504 Web site www unipowerco com 2019 UNIPOWER LLC All Rights Reserved P O W E R I N G T E C H N O L O G Y ...

Page 2: ...1 0 INTRODUCTION 4 2 0 FEATURES OPTIONS 5 3 0 PRODUCT LINE 5 4 0 SAFETY INDUSTRY STANDARDS 6 5 0 WARRANTY summary 6 6 0 DESCRIPTION OF OPERATION 7 7 0 SPECIFICATIONS 8 8 0 CONFIGURATION 9 9 0 FRONT PANEL DESCRIPTION 11 10 0 UNPACKING AND INSPECTION 14 11 0 INSTALLATION 14 12 0 SETUP AND TESTING 15 REV DESCRIPTION CHK d APPR d DATE 5 PCO 45395 MM 07 31 19 ...

Page 3: ...iagram 7 Figure 3 DPBF1U Front Panel View 11 Figure 4 DPGF1U Front Panel View 11 Figure 5 Input Bus Bar Detail 11 Figure 6 Output Barrier Strip Detail 12 Figure 7 Alarm Contact Ground Detail 13 Figure 8 Series Connection of Multiple Panels 14 TABLES Table 1 Basic Configurations 5 Table 2 LED State Definitions 7 Table 3 GMT Fuse Values 9 Table 4 Input Cable Lug Sizes Types 12 Table 5 Alarm Relay Co...

Page 4: ...h existing rackmounted equipment Figure 1 shows the two series of panels The first is the DPGF1U Series which has 4 or 6 GMT fused circuits on both A and B sides The second is the DPBF1U Series with up to 4 circuit breaker circuits on both A and B sides NO C NC NO C NC B A T R T N 1 2 3 4 5 6 FA 1 5 6 B A T R T N 1 2 3 4 5 6 FA 1 5 6 DPGF1U GMT Fuse Distribution Panel NO C NC NO C NC ON I O OFF BA...

Page 5: ...three standard options available Option C Clear plastic rear cover to protect connectors and wiring from damage This option will be supplied automatically unless it is specificially requested to be deleted Option S This option internally links the A bus to the B bus so that a fully configured unit can be supplied DC from a single feed TheAand B sides have the same voltage and polarity 3 0 PRODUCT ...

Page 6: ... operating this Distribution Panels the chassis ground terminal must be connected to the system frame ground or other proper safety ground for the protection of personnel 4 5 All connections to the Distribution Panels should be carefully checked for errors before applying power to them 4 6 The internal voltages may be at hazardous potentials The top cover should not be removed There are no user se...

Page 7: ...BATT BATT INPUT RET INPUT RET HI CURRENT BUS BAR HI CURRENT BUS BAR HI CURRENT BUS BAR HI CURRENT BUS BAR LOADS LOADS 1 2 3 N N 3 2 1 A SIDE ALARM CIRCUITS b SIDE ALARM CIRCUITS A SIDE B SIDE S OPTION S OPTION Figure 2 Block Diagram 6 2 Alarm Circuits The alarm circuits detect a tripped circuit breaker or blown and in this event turn on the red part of the LEDs The alarm circuits also each drive F...

Page 8: ...ED Status Indication Green Normal Red Breaker Fuse Trip Open Alarm Off No Power Alarm Connections One Form C Relay Contact Per Bus SAFETY STANDARDS UL60950 1 2nd Ed CAS22 2 No 950 1 2nd Ed EN60950 1 2nd Ed ENVIRONMENTAL Operating Temp Range 10 C to 70 C Storage Temp Range 40 C to 85 C Humidity 0 to 95 Non Condensing PHYSICAL SPECIFICATIONS Case Material Steel Finish Powder Coat Black Dimensions In...

Page 9: ...X 20A max 6 4 x 15A max 2 x 20A max Model DPGF1U A B NOTES 1 If section B is not used a blank panel is installed at the factory 2 The sum of all fuse currents on either side must not exceed the total rating GMT FUSES AMPS PART NUMBER COLOR 401 1500 0010 Red Order fuses separately UNIPOWER recommends Bussman fuses for this panel They may be ordered from UNIPOWER using the part numbers shown 401 150...

Page 10: ...section B is not used a blank panel is installed at the factory The sum of all breaker currents on either side must not exceed the total rating When the S option is specified each side of the panel is limited to 75A total 150A Model No DPBF1U A B CODE AMPS F 1 G 2 5 H 5 I 10 J 15 K 20 L 25 M 30 STANDARD BREAKERS CODE OPTION C Front Cover Clear Plastic CODE VOLTAGE POLARITY 1 24 48V polarity neutra...

Page 11: ... OFF ON I O OFF A SIDE B SIDE Alarm LED A A Side Breakers B Side Breakers Alarm LED B 1 2 3 4 1 2 3 4 Alarm Contacts A Input 20 Studs Ground 8 32 Stud B Outputs 6 32 Terminal Strip A Outputs 6 32 Terminal Strip B Input 20 Studs Figure 3 DPBF1U Front Panel View NO C NC NO C NC B A T R T N 1 2 3 4 5 6 FA 1 5 6 B A T R T N 1 2 3 4 5 6 FA 1 5 6 A SIDE B SIDE Alarm LED A A Side Fuses B Side Fuses Alarm...

Page 12: ...0150 Table 4 Input Cable Lug Sizes Types 9 4 Output Connections Output connections for A and B loads are shown in Figure 6 There are 10 sets of barrier terminal strip connections for each side A and B The connections are numbered to correspond with the numbers of the front panel breakers The upper strip connections are from the battery through the breakers the lower strip connections are the retur...

Page 13: ...act of side B and ALM A is for the Form C relay contact of side A The terminals viewed from left to right are the normally open NO common C and normally closed NC contacts respectively See table 5 below PIN FUNCTION CONTACT SCHEMATIC NC N C normally closed RELAY CONTACTS OUTPUTS N C C N O C C common NO N O normally open Table 5 Alarm Relay Contacts Normally Closed and Normally Open are defined wit...

Page 14: ...in either 19 or 23 inch racks by using the supplied reversible brackets Mount it from the front of the rack using the correct offsets to align with existing rack mounted equipment The bracket offsets are every quarter inch from front to back 11 2 Connections Input connections should be made with one or two terminal crimp type lugs using copper wire size from no 1 to 8 AWG depending on current and ...

Page 15: ...sary to have loads connected to the panel for this testing 12 2 With the input power source off connect the input wires to the A side of the distribution panel Connect ground to the chassis ground terminal Insert all fuses into fuse holders or set all circuit breakers to on 12 3 Turn on the input power source The A side LED should be green If it is red one of the fuses is blown or a circuit breake...

Page 16: ...ct support can be obtained using the following addresses and telephone numbers Corporate office UNIPOWER LLC 210 N University Dr Coral Springs FL 33071 United States Manufacturing facility UNIPOWER LLC 65 Industrial Park Rd Dunlap TN 37327 United States Manufacturing facility UNIPOWER Slovakia SRO ZLATOVSKA 1279 Business Center 22 91105 Trencin Slovakia Phone 1 954 346 2442 Toll Free 1 800 440 350...

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