UnionSpecial XF511B100MF Manual Download Page 80

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Union Special Corporation
Corporate Office
One Union Special Plaza
Huntley, IL 60142
Phone: 847•669•5101
Fax: 847•669•4454

Union Special GmbH
EuropeanDistributionCenter
Raiffeisenstrasse 3
D-71696 Möglingen, Germany
Tel: 49•07141•247•0
Fax: 49•07141•247•100

JUKI CORPORATION
INTERNATIONAL SALES DIVISION
8-2-1, KOKURYO - CHO,
CHOFU-SHI, TOKYO 182, JAPAN
PHONE: 03(3430)4001~5
FAX: 03(3430)4909 . 4914 . 4984

From the library of: Superior Sewing Machine & Supply LLC

Summary of Contents for XF511B100MF

Page 1: ...MF XF511E118MF XF512E100HB XF511E152MF XF512E100MP XF511H100MF XF513E100HJ XF511H100MG XF513E100HR XF511H100MAW XF513E101HR XF511H112MF XF513E112HR Maximum performance XF500 Series flatbed machines SE...

Page 2: ...ng the stitch and completing the functions of the machine Figures are used to illustrate the adjustments using reference letters to point out specific items discussed Implementation of Preventive Main...

Page 3: ...8000 R P M depending on operation XF511E101MF Single needle MEDIUM capacity quick stitch change mechanism thumbscrew adj ustab1e needle frame eye1et 1ow inertia presser foot permitting light presser f...

Page 4: ...ended speed 6500 R P M depending on operation XF513E100HJ Three needle HIGH capacity quick stitch change mechanism for seaming wind breakers mackinaws lumber jacks and for similar operations on medium...

Page 5: ...or an extended period of time OR machines that have been drained of oil and refilled run machine slowly at 300 R P M for approximately five minutes while paying strict attention to the oil flow indica...

Page 6: ...GEl PRESSURE OIL RETURN OIL INLET SIPHON RETURN PRIORITY VALVE PRESSURE FILTER BY PASS Fig I 6 From the library of Superior Sewing Machine Supply LLC...

Page 7: ...PIVOT GUARD TO LEFT FOR THREADING THREADING DIAGRAM 7 From the library of Superior Sewing Machine Supply LLC...

Page 8: ...read1ng pull le erdow nd pu h 1 looper holder to the r1ght AUTION Looper holder MUST be returnad to extreme left and LOCKED by pull1ng release lever up before sewmg THREADING DIAGRAM 8 From the librar...

Page 9: ...ound point short double groove struck groove ball eye spotted ball point chromium plated SIZES AVAILABLE 70 027 75 029 80 032 90 036 125 049 80 032 90 036 I00 040 110 044 125 049 140 054 150 060 170 0...

Page 10: ...EEDLE MOTIONS Looper drive belt A Fig 5 has proper tension if when turning handwheel in operating direction to position looper in the center of its right to left travel there is no noticeable right to...

Page 11: ...A Fig 6 in needle bar connection B and position needle bar C as required to set the pointer of indicator gauge at non and tighten screw A VERY LIGHTLY IMPORTANT Refer to NOTE page 9 for proper TORQUE...

Page 12: ...e left side of RIGHT needle and check the distance from the eye of needle to the bottom of looper blade If the distance was greater when handwheel was turned in operating direction as viewed in Sketch...

Page 13: ...ort B loosen two screws C which secure locating ferrules allowing the throat plate support to be repositioned slightly Tighten screws C first then screws A CAUTION Needle bar has a special coating DO...

Page 14: ...rease looper gauge or counterclockwise to decrease Applicable looper gauge can be used advantageously in making this adjustment Continue to apply pressure against upper portion of looper to the LEFT w...

Page 15: ...m 5 32 inch 4 0mm NEEDLE BAR HEIGHT Turn handwhee1 in operating direction unt i1 POINT of looper A Fig 12 is even with the LEFT side of needle B TOP of needle eye should be 1 64 inch 4mm below the und...

Page 16: ...itional front to rear adjustment is required to maintain needle 1uard in a horizontal position loosen screw E in pivot link which allows needle guard shaft to be rotated Be sure to take up thrust by e...

Page 17: ...Fig 19 and turning adjusting dial B towards the operator to increase feed lift Turning away from operator decreases Retighten screw A Turn handwheel in operating direction to ensure that feed dog doe...

Page 18: ...ack off presser spring regulating screw and loosen screws E in presser bar guide B so that presser foot rests squarely on throat plate and screw D is touching the bottom of presser bar guide plate the...

Page 19: ...h presser foot resting on throat plate Depress presser foot lifter lever to see if presser foot bottom moves SLIGHTLY towards the rear before presser foot begins to lift Adjustment can be made by turn...

Page 20: ...crew A down against guide plate B to obtain at least 5 64 inch 2 0mm clearance between bottom of presser bar guide D and guide plate B Align presser foot with needles and press down FIRMLY while tight...

Page 21: ...he take up should be in position to cast off looper thread just as the tip of needle is even with the bottom of 1caper Adjustment can be made by loosening two screws in take up through access hole in...

Page 22: ...ll produce a loose seam with longer needle loops NOTE Adjustment of strike off wire can be raised to accormnodate thick dense material THREAD CONTROL SETTINGS c For Styles XF512EIOOHB MP XF513EIOOHJ F...

Page 23: ...press treadle until air motor begins to operate IMPORTANT Be sure that lower knife does NOT strike against knife housing or feed chamber cover Adjustment should be accomplished by loosening one screw...

Page 24: ...ng action stops before the needle s is are entering the work NOTE This will depend on the thickness of material and stitch length being sewn If adjustment is required remove top cover which is secured...

Page 25: ...Reassemble drive belt tighten 2nd screw in sprockets B and C securely Rotate handwheel in operating direction to make sure belt does not bind within belt guard It may be necessary to reposition sproc...

Page 26: ...ssary between plate and bearing blocks to ensure even mating between Puller Roller and Idler Roller PULLER LIFT ADJUSTMENT With puller in operating position and presser foot restin9 on throat plate th...

Page 27: ...CH SHORTENING DEVICE Stitch shortening device is set at the factory to produce one half of the recommended stitch length per inch If adjustment is required loosen lock screw A Fig 41 and turn stop scr...

Page 28: ...4 07mm 4 30mm 4 65mrn 4 94rnrn 5 23mrn 0 11 5 34 SP d I 00 SPI 4 71 SPJ 4 45 SPI 4 7fimm 5 0 lrrnn 5 39rnm 5 71mm 10 1 ss SPI 1 29 SPI 4 05 SPI 5 58mm 5 92mm fi 27mm 10 11 12 13 14 15 1G 17 10 DRIVE S...

Page 29: ...EXPLODED VIEWS AND DESCRIPTION OF PARTS 29 From the library of Superior Sewing Machine Supply LLC...

Page 30: ...I 1 f 16 18 in lbs D B l_c 30 From the library of Superior Sewing Machine Supply LLC...

Page 31: ...ain 1 Tube oil return 1 Fitting barb 1 Gasket 2 Fitting barb 1 Ball steel 1 Manifold oil syphon 1 Screw 1 Tube oil return 1 Oil Return Tube Assembly 1 Tee union 1 Tube sleeve 1 Felt 1 Tube oil return...

Page 32: ...J L_ p 1 6 i lliiQUE l 0 80 in lbs 11 __ r _ j 32 L 30 TORI llJE TO 80 _ lb 92_cm kq _ From the library of Superior Sewing Machine Supply LLC...

Page 33: ...pump pressure 1 Gerotor 1 4 inch 6 4mm thick 1 Divider housing 1 o Ring 1 Spacer housing 1 Gerotor 1 8 inch 3 2mm thick I Shaft I Screw Pin dowel Housing pump suction Seal lip Coupling Screw spot By P...

Page 34: ...PIH2 34 I 24 From the library of Superior Sewing Machine Supply LLC...

Page 35: ...all Styles except XF512E100HB l MP 12 MP 16 XF513EIOOHJ 8 HJ 9 HR 9 101HR 9 and 112HR 9 Screw for Styles XF512ElOOHB 1 MP 12 MP 16 XF513E100HJ 8 HJ 9 HR 9 101HR 9 and 112HR 9 Seal oil presser bar bush...

Page 36: ...5 13 4 14 16 ___j 51 53 45 44 p I bCJ 36 From the library of Superior Sewing Machine Supply LLC...

Page 37: ...ver head left rear all Styles except puller machines Gasket Gasket Screw Cover head all Styles except puller machines Gasket Screw plug Pin roll Safety Shield Assembly Stud Bracket mounting Washer spr...

Page 38: ...TORQUE TO 28 in l s 32 CI kg 38 51 55 61 From the library of Superior Sewing Machine Supply LLC...

Page 39: ...1 XF513El00HJ 8 HJ 9 HR 9 IOIHR 9 and ll2HR 9 1 1 1 1 1 1 1 1 0 Ring l Screw 2 Screw 1 Tube 1 Vacuum Assembly I Nut lock 1 Valve needle 1 Fi tti og barb 1 Gasket 1 Spring l Tube Assembly I Connector...

Page 40: ...15 TORQUE TO 28 fn lbs ill___ 19 49 1 166 40 From the library of Superior Sewing Machine Supply LLC...

Page 41: ...pulley for all Styles except XF511H100MF MG MAW 112MF 112MG and 151MF 1 Seal mainshaft 1 Collar spacer 1 Screw 3 Housing mainshaft bearing 1 0 Ring 1 Bearing and Collar Assembly 1 Screw set 1 Screw sp...

Page 42: ...24 26 fn Tbs 28 30 em kg Pt68 65 42 TORQUE TO m aur ro 24 26 in Tbs 128 30 cm kg 56 57 From the library of Superior Sewing Machine Supply LLC...

Page 43: ...ew 2 0 Ring Washer Shaft stitch regulator Gasket Screw Link stitch control Screw Screw Pin link Link feed drive intermediate Link intermittent Screw Spacer feed bar Screw Feed Bar Eccentric Screw Coun...

Page 44: ...STYLE XF511B100UF BTYLE r ll 12 __y t_ XF 11B 100UF 44 From the library of Superior Sewing Machine Supply LLC...

Page 45: ...Washer 1 Bracket mounting 1 Washer 1 Nut I Block support 1 Screw 2 Screw required to replace screw in Ref No 28 1 Cap tube for screw 9846 approx l 2 inch 12 7mm I Shaft w knob stitch adjusting I Scre...

Page 46: ...11 15 16 19 D JY __ _ 0 P169 46 From the library of Superior Sewing Machine Supply LLC...

Page 47: ...acer_ 2 P1n p1vot1ng 1 Link pivot rear needle guard 1 Screw 1 Screw 1 Shaft rear needle guard 1 Holder needle guard all Styles except XF512EIOOHB I MP 12 MP 16 XF513EIOOHJ 8 HJ 9 HR 9 101HR 9 and 112...

Page 48: ...1 1 10 9 I 17 1 I ll 11 i J I 48 TORQUE TO 19 21 in lbs 22 24 cm k_gl 3 From the library of Superior Sewing Machine Supply LLC...

Page 49: ...Presser Foot Assembly See SEWING COMBINATIONS 1 Screw 5 Washer spring 3 Link presser foot lift 1 Lever presser foot lift upper left 1 Screw 1 Washer 1 Shaft presser foot lift upper for all Styles exc...

Page 50: ...1 1 26 25 64 t I 50 From the library of Superior Sewing Machine Supply LLC...

Page 51: ...dle thread 1 Guard needle bar eyelet 1 Screw 1 Screw 2 Thread Control Assembly for all Styles except XF512EIOOHB I MP 12 and MP 16 I Thread Control Assembly for Styles XF512EIOOHB I MP 12 and MP 16 I...

Page 52: ...11 j j JB _ JA _ 42A p 72 52 From the library of Superior Sewing Machine Supply LLC...

Page 53: ...or all Styles except XF512ElOOH8 l MP 12 MP 16 XF513ElOOHJ 8 HJ 9 HR 9 lOlHR 9 and ll2HR 9 1 Eyelet looper thread 1 2 or 3 Nut 1 Spring 1 Plate spring 1 Post nipper base 1 Screw 2 Plate mounting threa...

Page 54: ...___ 54 51 From the library of Superior Sewing Machine Supply LLC...

Page 55: ...l 1 Bearing cage 1 Gear 1 Block slide 1 Screw 1 Ring guide 1 Housing bearing 1 Screw 1 Shaft eccentric drive 1 Sprocket 1 Screw 2 Ring retaining 1 Bearing ball 1 Washer 1 Screw left hand threads 1 Spr...

Page 56: ...f 185 56 From the library of Superior Sewing Machine Supply LLC...

Page 57: ...mounting Pin dowel Pin locating Screw adjusting Screw Washer Sleeve stop Stud screw Amt 1 1 I I 2 2 1 I 0 Ring 1 Washer 2 Washer 1 Plate binder 1 Bearing needle 2 Washer 1 Spring 1 Collar lifting 1 Sc...

Page 58: ...14 10 44 fr 45 1 A z i 53 51 50 4 8 48 fi 5o 51 51 47 P11l4 58 From the library of Superior Sewing Machine Supply LLC...

Page 59: ...1 Collar puller lifting 1 Screw 1 Block thrust 1 Knife chain cutting 1 Screw 1 Washer 2 Shaft upper roller 1 Sprocket drive 1 Bearing needle 2 Pin roll 1 Roller upper Smooth Polyurethane 1 S aft pul e...

Page 60: ...I I I 11 19 16 14 r 175 60 From the library of Superior Sewing Machine Supply LLC...

Page 61: ...ee needle machines Guard needle for Style XF512E100HB 1 Collar looper looper for single needle machines looper front for Style XF512E100MP 12 looper front for Style XF512ElOOMP 16 Looper back for Styl...

Page 62: ...u OD 6 s Pll6 62 21 x 23 22 rr 26 21 j 25 20 27 IS JD____ _ d 21 ll f _ f 37 36 35 y29 3 31 32 c _ From the library of Superior Sewing Machine Supply LLC...

Page 63: ...F and 151MF 1 Feed Dog for Styles XF511BlOOMF XF511E101MF 118MF 152MF XF511HlOOMF 112MF and 152MF 1 Throat Plate for Style XF511H100MG 1 Throat Plate for Style XF511H112 1G 1 Feed Dog for Styles XF511...

Page 64: ...19 P 1 rr 64 From the library of Superior Sewing Machine Supply LLC...

Page 65: ...sembly for Style XF512ElOOMP 16 1 Presser Foot Shank 1 Screw 1 Screw hinge 1 Presser Foot Bottom 1 Screw adjusting 1 Nut adjusting 1 Presser Foot Assembly for Styles XF513E100HR 9 101HR 9 and 112HR 9...

Page 66: ...p tf3 66 From the library of Superior Sewing Machine Supply LLC...

Page 67: ...nife 1 Screw 2 Knife lower 1 Plate cloth rear for all Styles except XF513E112HR 9 1 Plate cloth rear for Style XF513El12HR 9 1 Screw 4 Screw 2 Screw 9 Screw inlet for all Styles except XF513E112HR 9 1...

Page 68: ...IO THEMLL At F _ 68 1 f 37 lf 35 38 lii I J l II ic 0 1 46 44 iI 1 I I j il 1 J f _ From the library of Superior Sewing Machine Supply LLC...

Page 69: ...ting 2 Screw set 2 Washer lock 2 Screw 2 Bracket mounting 1 Nut 4 Washer lock 4 Filter 1 Reducer 1 Tee pipe 2 Screw plug 1 Nipple hex 1 Stud mounting 4 Regulator 4 Fitting swivel 90 degree 7 Gauge 4 V...

Page 70: ...I u 1 p 174 _e I A ____ I 14 t 34 QD _ _28 fiJii 1 l i ik l 70 2S __ 36 yo I 16 l I I 15 From the library of Superior Sewing Machine Supply LLC...

Page 71: ...ee press 1 Press knee 1 Screw 1 Pad knee press 1 Thread Stand Assembly for single needle machines 1 Thread Stand Assembly for two needle machines 1 Thread Stand Assembly for three needle machines 1 Sh...

Page 72: ...used Check tension on internal timing belts XF500 1 XF500 I Inspect clutch i positioner motor I 1 V belt tension and 11 _ i wear 1 r 1 t Check clutch motor XF500 XF500 XF500 rc_l_u_tc_h_l_br_a_ke_ __...

Page 73: ...219 L 59 660 220 31 39 57 59 660 240 71 660 330 59 660 392 69 660 400 39 67 660 403 69 660 416 59 660 443 41 660 445 41 660 677 43 660 680 39 660 683 31 43 45 660 684 33 660 688 41 660 708 39 660 713...

Page 74: ...OF 39 21237 OG 39 21237 OP 39 21237 DR 39 21237 DU 39 21237 EA 39 21371 LR 71 21374 c 11 21374 0 71 21374 N 71 21374 P 71 21374 R 71 21374 T 71 21374 u 11 21375 BW 59 21375 BX 55 21375 BY 55 21756 G 4...

Page 75: ...39 59 22894 J 0 00 00 0 55 22894 K 35 43 22894 L 41 49 22894 P 49 22894 R 39 57 69 22894 w 45 49 59 22894 AD 39 41 22894 AE 39 41 22894 AM 57 59 23420 S 9 1 8 61 23421 S 9 1 8 61 23421 U 12 1 16 61 2...

Page 76: ...5 BA 47 C50035 BC 45 C50036 43 C50036 A 43 C50036 B 43 c5oo36 c 43 C50036 D 43 C50036 E 43 C50036 F 43 C50036 G 43 C50036 J 35 C50036 M 43 C50036 P 39 41 C50036 R 49 57 59 c5oo36 u 35 C50036 AJ 49 C50...

Page 77: ...35 67 C50082 K 37 C50082 L 37 C50082 M 37 C50DB2 N 37 C50082 T 37 csoosz u 37 csoosz v 37 c5oosz w 53 C50082 X 37 C50082 Y 53 csoosz z 53 C50082 AA 37 C50082 AH 53 C50082 AJ 37 C50082 P 37 C50082 AP...

Page 78: ...65 51410 16 65 51424 A 11 65 C5l414 l6 65 51430 A 11 65 51430 A 16 65 51430 0 65 51430 F 63 65 51480 11 61 51508 G 1 61 51509 c 6l 51530 0 63 51530 F 63 51530 G 63 51854 c 49 51908 B 8 61 51908 B 9 61...

Page 79: ...NOTES From the library of Superior Sewing Machine Supply LLC...

Page 80: ...on Special GmbH EuropeanDistributionCenter Raiffeisenstrasse 3 D 71696 M glingen Germany Tel 49 07141 247 0 Fax 49 07141 247 100 JUKI CORPORATION INTERNATIONAL SALES DIVISION 8 2 1 KOKURYO CHO CHOFU S...

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