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Union Instruments PMS3000, Translation Of The Original Operating Instructions

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Union Instruments PMS3000 Translation Of The Original Operating Instructions Download Page 17

 

 Safety instructions    

 

Jul-2020 

 

17 

 

2.6  Performing a workplace risk assessment 

 

 

NOTE

 

Regardless of the CE marking on the pressure test kit, national regulations may 

require that the owner prepare a risk assessment! 

 

Further technical developments may result in deviations from these operating 

instructions. If you would like more information or if you encounter problems that 

are not covered in detail in this manual, contact us at the following address: 

 

 

 

Union Instruments GmbH 

 

Zeppelinstrasse 42 

 

76185 Karlsruhe 

 

Germany 

 

 

+49 (0)721-680381-30 

 

+49 (0)721-680381-33 

 

[email protected] 

 

http://www.union-instruments.com 

 

 

 

 

Summary of Contents for PMS3000

Page 1: ...Jul 2020 V1 06 Translation of the original operating instructions Pressure Test Kit PMS3000 ...

Page 2: ...truments com Article number 17608099995 Jul 2020 V1 06 2020 This documentation is protected by copyright All rights in particular the rights of translation reprint extraction of figures radio transmission and duplication by photomechanical or other means and of storage in data processing systems in whole or in part are reserved Technical data subject to change ...

Page 3: ...Jul 2020 3 Dimensions Fig 1 1 Pressure test kit dimensions Weight approx 4 5 kg without accessories ...

Page 4: ...pressure sensor can be retrofitted Various measurement ranges are available depending on equipment Pressure sensor measurement ranges Suitable for Pressure sensors Application Standard Product Measurement range code 0 300 mbar absolute Sewers EN 1610 PMS3XX0 0003S 0 1 bar absolute Interior gas installation Problem analysis of the gas supply PMS3XX0 0010S 1 1 bar absolute Vacuum tests EN 1610 PMS3X...

Page 5: ...ss 50 Approx 40 hours PMS3170 7 display measuring mode with display display brightness 50 IP rating IP66 when kit closed External power supply 100 240 V max 36 W power consumption 3 A output current 12 V output voltage protection class II incl US UK Australia adapter External ports Dig interface Micro USB 2 0 Pump controller 8 pin plug connector Pressure relief kit calibration ESS3 7 pin plug conn...

Page 6: ...X0 0020S 1 3 bar 0 7 bar absolute PMS3XX0 0070S 9 1 bar 0 35 bar absolute PMS3XX0 0350S 39 bar 0 150 bar absolute PMS3XX0 1500S 195 bar 0 500 bar absolute PMS3XX0 5000S 650 bar Back up battery The back up battery for date and time has a service life of 10 years Name plate Data information on name plate Fig 1 2 Name plate example 1 Device type product code 2 Technical information 3 Sensor measureme...

Page 7: ...exploding parts Liquids may freeze NOTICE Use of the PMS3000 requires accessories which are under pressure Improperly handled accessories may be ejected Risk of injury from ejecting parts Do not disconnect lines connections that are under pressure Release pressure completely before removal Maximum pressure is 1 3x the measurement range depending on the sensor used see technical data ...

Page 8: ...ng 25 5 4 2 Owner safety precautions 27 6 Startup turning on 29 6 1 Battery status 29 7 Description of the interfaces operator control elements 31 7 1 Controls features 31 8 Operation 33 8 1 Description of display 34 8 1 1 Turning on keypad 34 8 1 2 Operating the display 34 8 2 Icons and buttons 36 8 3 Status display 36 8 3 1 Status bar 36 8 3 2 Status LED 37 8 4 Available screens 37 8 4 1 Menu st...

Page 9: ...Maintenance inspection 52 11 Troubleshooting 53 11 1 Preparations 53 11 2 Notifications malfunctions on the display 53 11 2 1 Display of notification malfunctions 53 11 3 Display without function 53 11 4 Firmware update 54 12 Service 55 13 Related documents 57 14 Disposal 59 15 Spare parts 61 15 1 Typical consumables replacement materials 61 16 Appendix 63 Index 63 Figures 64 ...

Page 10: ...10 Jul 2020 ...

Page 11: ...Jul 2020 11 1 EU Declaration of Conformity ...

Page 12: ...EU Declaration of Conformity 12 Jul 2020 ...

Page 13: ...ediate danger that can lead to serious injury or death WARNING For a potentially dangerous situation that can lead to serious injury or death NOTICE For a potentially dangerous situation that will result in no injury This may also be used for warnings of property damage NOTE For information that can improve the operation of the pressure test kit or contribute to the prevention of property damage ...

Page 14: ...gned or suitable for use in explosive atmospheres Tests may be performed with natural gas Observe applicable on site safety regulations when working with toxic gases Any use beyond the above is not considered intended use The manufacturer is not liable for damage resulting from unintended use the owner operator assumes all risk WARNING Intended use also includes following these operating instructi...

Page 15: ...llowing material will come into contact with the tested medium Stainless steel 1 4301 NBR 70 rubber WARNING Only operate the PMS3000 pressure test kit if all mechanical connections and accessories are in perfect working order Additional safety instructions Preceding the corresponding chapters 2 4 2 Information on specific hazards WARNING Any type of repair that requires opening the device should o...

Page 16: ...ructions 16 Jul 2020 2 5 Recurring operator training NOTE The must should observe any country specific regulations on recurring operator training especially in regard to handling pressurized lines and accessories ...

Page 17: ...ment Further technical developments may result in deviations from these operating instructions If you would like more information or if you encounter problems that are not covered in detail in this manual contact us at the following address Union Instruments GmbH Zeppelinstrasse 42 76185 Karlsruhe Germany 49 0 721 680381 30 49 0 721 680381 33 support union instruments com http www union instrument...

Page 18: ...Safety instructions 18 Jul 2020 ...

Page 19: ...Jul 2020 19 3 Label Fig 3 1 Designation Name plate 1 Name plate 1 ...

Page 20: ...Label 20 Jul 2020 ...

Page 21: ...ing socket 2 Pressure input 1 Measuring port standard 8 On off switch 3 Pump controller input optional 9 Display light on off brightness levels 4 DAK2060 pressure relief kit control ESS calibration 10 Thermal printer 5 Temperature sensor input measuring port 11 USB port slave 6 Status LED 2 3 4 10 5 9 6 8 1 7 11 ...

Page 22: ...ernal temperature sensor 4 1 Accessories WARNING Risk of injury damage Using non approved accessories may cause damage and put persons at risk Such use will void the warranty The owner is then liable for any resulting damage Only use genuine accessories or accessories approved by Union Instruments GmbH ...

Page 23: ...ies Charge the battery with the included power supply for at least 6 hours before initial use see Chapter 6 5 1 Transport NOTICE Avoiding damages Always close the PMS3000 pressure test kit when transporting Disconnect external sensors accessories and cables Avoid dropping the kit minor injury may occur NOTE If there is transport damage indicative of improper handling have the carrier rail post shi...

Page 24: ... pressure test kit may cause damage Completely drain the pressure test kit before storing and protect against frost Ambient temperature 20 60 C Air humidity 0 95 relative humidity 5 3 Usage site and setup 5 4 Usage site The usage site of the pressure test kit must meet the following conditions No exposure to splash water or rain when open WARNING Outgoing media air water may be under pressure and ...

Page 25: ...r damage Do not allow the input pressure for the measuring ports to exceed 1 3x the measurement range in bar Check each connection carefully for leaks Leaks can cause pressure loss and faulty measurements Lead must be free of contamination particles DANGER Risk of injury Improper use may damage pressurized parts Risk of injury from exploding or ejected parts Follow owner rules and safety measures ...

Page 26: ... Interfaces No Designation 1 USB slave access internal memory transfer test sequences read out test results PDF CSV 2 Electrical connections communication with pump control pressure relief kit calibration ESS 3 Power supply charging socket Battery charging 2 3 1 ...

Page 27: ...ed fashion Leads and connected accessories may be under pressure Risk of injury from uncontrolled opening of connections Tripping hazard from improperly placed leads Determine the measurement range of the sensor being used at test pressure exceeding max pressure may damage the sensor PMS3000 Set up an organized work area ...

Page 28: ...Transport setup and acceptance 28 Jul 2020 ...

Page 29: ...est medium Check whether the battery is sufficiently charged for further information see 6 1 Check whether the proper test sequence is on hand loaded Check whether there is sufficient printer paper Check whether the proper sensors measurement range are installed Check whether the proper accessories are available Check whether the pressure connections are correct and sealed Accessories Ports and co...

Page 30: ...g time estimate depending on use environment accuracy 20 voltage 2 Current data on battery use battery counter used for the internal calculation NOTE The status data of the battery provides an overview to allow estimates on the service life and capacity to be made The actual runtime during a test is also dependent on the ambient conditions ...

Page 31: ...ion Function activity 1 Display Show status operate device monitor test sequence 2 Measuring ports Connection to test leads 3 Accessory control Connection for pump controller controller for DAK2060 pressure relief kit and calibration ESS 4 Measuring port Connection for temperature sensor 5 Charging port Connection for power supply charging battery Status display LED 6 Printer Output of measurement...

Page 32: ...Description of the interfaces operator control elements 32 Jul 2020 ...

Page 33: ... Test pressure only if all connections and accessories are in proper working order and connected properly Do not disconnect lines connections that are under pressure Release pressure completely before removal Observe owner instructions and training ...

Page 34: ...s 35 50 75 100 3 On off button Turn the device on off long press 3 seconds to restart reset 4 LED Device status using flashing color coded signals 8 1 2 Operating the display The software controller is operated using a touch sensitive display The on screen buttons shown can be selected by touching the display The menu structures are deliberately kept flat so that functions can be accessed quickly ...

Page 35: ...esignation Function 1 Status indicator Displays current status information and fault notifications 2 Function buttons Go directly to views 1 Test sequence 2 Graph display 3 Test sequences and system menu 4 Information 3 Display Displays values measurement results and settings preselects 4 Control buttons Operates the menus and test sequence 5 On off switch Turns the device on off 6 Display Switche...

Page 36: ...ray Disabled buttons and functions Green text Values in normal range values text in green font Red text Indicates exceeded tolerances action prompt text in red font 8 3 Status display 8 3 1 Status bar Fig 8 3 Status bar The top line of the display shows the following status information Display Meaning T Temperature sensor connected and detected P Controllable pump is switched on by PMS sequence Gr...

Page 37: ...ed using the menu and function keys shown in the chapter headings The controller operates based on the following structure Version 2 1 0 DVGW test sequences are based on applicable DVGW rules and regulations as of August 2018 The test sequence is described in detail in the rules and regulations 8 4 1 Menu structure Main menu Conduct test General test Gas Water Sewage Conduit Problem analysis Syste...

Page 38: ... gray Enabled displays orange Active display blue Test sequence displays current phase of the test sequence Active once test sequence is selected from menu Graph display shows a progressive graph of the ongoing test Active once pressure test is started Menu displays the current menu level Info displays help text for the current selection ...

Page 39: ...unctions are contextual Possible functions Continue Back Up Down Yes No Cancel Entries made while navigating through the menu levels using Continue are retained If the Back button is used to navigate new entries are not applied Use Cancel to delete all entries and measurement values of the current test sequence the display returns to the menu ...

Page 40: ...ere Delete input with delete button Cancel interrupts entry and returns to the menu Back pages back to the last entry new entries are not applied Delete deletes current entry Continue pages to the next screen and saves the entry Display contents are an example content and display are based on the test program used ...

Page 41: ...ist using Up button to go up and Down to go down Cancel interrupts entry and returns to the menu Back pages back to the last entry new entries are not applied Continue pages to the next screen and saves the entry Display contents are an example content and display are based on the test program used ...

Page 42: ...t pressure shown here Enter decimal values with Delete entries with backspace button entry of negative data Cancel interrupts entry and returns to the menu Back pages back to the last entry new entries are not applied Delete deletes current entry Continue saves entry and goes to next entry screen saves data Display contents are an example content and display are based on the test program used ...

Page 43: ... data Cancel interrupts entry and test sequence and returns to the menu No pages to the start of the data entry previously entered data is retained and can be edited Yes confirms entries and starts test sequence Display contents are an example content and display are based on the test program used ...

Page 44: ...ancel cancels test sequence deletes current entries and measurement values returns to the menu Continue ends the current phase of the test sequence phase early Display contents are an example content and display are based on the test program used Ending a phase early by pressing Continue requires an additional confirmation by pressing Yes in order to proceed to the next phase If the specified wait...

Page 45: ... test kit memory contains system data Any change can result in malfunctions or loss of function Only access data in the log pdf and csv folders Only save test sequences in the script folder do not open or edit files 8 5 1 Test data Logs are saved in the PDF folder of the internal memory as PDF files Test data is saved in CSV format in the csv folder Faults in the test sequences are stored in the l...

Page 46: ...tegrated printer The log can be printed immediately after the test sequence has ended There are three options available Text printout Complete graph Partial graph 8 5 4 Operating the log printer The printer is controlled and turned on off by the PMS3000 software The printer status LED lights green once the printer is turned on Press and hold down button 1 on the printer to manually advance the pap...

Page 47: ... data is available in Windows Explorer after approx 20 seconds All created leak logs are available in the pdf folder These can be copied to the PC for archiving and further processing NOTE Data loss damage to internal memory First safely remove and eject the PMS3000 USB device and then disconnect the connection cable between computer and PMS3000 For information on safely removing and ejecting the ...

Page 48: ...Operation 48 Jul 2020 ...

Page 49: ... and accessories NOTE The following table contains steps for decommissioning the kit for extended periods Some steps can be skipped if only turning the pressure test kit off for a short time Turn off column Steps Turn off Decommi ssioning Turn off device X X Relieve all pressure lines to ambient pressure X Remove connected lines and cables X Seal ports with caps making sure ports are clean threads...

Page 50: ...Decommissioning turning off 50 Jul 2020 ...

Page 51: ...ntable exterior is facing the printing mechanism and the interior is facing the open lid Close the cover by pressing it down firmly until it clicks into place The paper should now be firmly clamped between the rollers in the cover and the printing mechanism NOTE When inserting the paper roll make sure the printable side is facing up when unrolling Sand or dirt in the printer can cause the print he...

Page 52: ...as soon as the calibration has expired The notice must be confirmed with the Next button the PMS3000 remains operational A reminder is displayed six weeks prior to expiration of the calibration interval The reminder is repeated prior to the start of every test sequence NOTE Calibration date The calibration date is listed in the test log ...

Page 53: ... in the battery and its connectors can result in damage and injury 11 2 Notifications malfunctions on the display 11 2 1 Display of notification malfunctions Notifications faults are displayed in a separate dialog as a four digit code these must be confirmed with the Ok button In addition to the fault code an info text is displayed for interpreting the fault Furthermore all fault messages are also...

Page 54: ...00 is continually developed further Should a firmware update be necessary by the user due to stability reasons this can be performed by the user UNION provides firmware and information on installation The firmware version can be checked via the System Version number menu item ...

Page 55: ... can be reached pressure test kit type and number see name plate and any required spare parts bills of materials numbers The internal memory of the PMS3000 contains all data of the previously performed test sequences see also 8 5 Union Instruments GmbH Service Zeppelinstraße 42 76185 Karlsruhe Germany 49 0 721 680381 30 support union instruments com http www union instruments com ...

Page 56: ...Service 56 Jul 2020 ...

Page 57: ...Jul 2020 57 13 Related documents Pressure test kit declaration of conformity Power supply declaration of conformity Accessory operating instructions 1 1 If available ...

Page 58: ...Related documents 58 Jul 2020 ...

Page 59: ...ion Instruments GmbH Suggestion Have Union Instruments GmbH dispose of your pressure test kit WARNING Risk of injury from electricity in the battery NOTE Observe national regulations for disposal of machines and working materials Sort parts by groups and have recycled professionally ...

Page 60: ...Disposal 60 Jul 2020 ...

Page 61: ...nufacturer Use of parts from other manufacturers due to an original part having been discontinued requires the approval of Union Instruments GmbH Spare parts can be ordered from Union Instruments GmbH Chapter 12 Service Note the pressure test kit type and serial number Name plate Identify and note of the order number if necessary Other applicable documents Order part 15 1 Typical consumables repla...

Page 62: ...Spare parts 62 Jul 2020 ...

Page 63: ... update 54 I Inspection 52 Intended use 14 L Log PDF file 47 printer 46 M Maintenance 51 52 Menu structure 37 O Operation 33 Display 34 List selection 41 Numeric keypad 42 restart reset 34 Soft keys 38 39 Start test sequence 43 Turning on 34 Virtual keyboard 40 Operator control elements 31 P Personnel and qualification 14 Ports 21 Pressure test system usage site 24 Pressure testing 25 S Safety ins...

Page 64: ... Fig 3 1 Designation Name plate 19 Fig 4 1 Product description 21 Fig 5 1 Interfaces 26 Fig 6 1 Battery status display 30 Fig 7 1 Controls features 31 Fig 8 1 Turning on 34 Fig 8 2 Operator control elements 35 Fig 8 3 Status indicators 36 Fig 8 4 Printer status LED paper advance button 46 ...

Page 65: ...Jul 2020 65 ...

Page 66: ...Appendix 66 ...

Page 67: ...Jul 2020 67 ...

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