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CORE SERIES WELDING HELMET 

OPERATING MANUAL

1. Safety

Please read and understand all instructions before using.

•  Be sure that the dark shade of the lens in the welding helmet is on the correct shade 

number for your application.

•  The helmet and lenses are not suitable for “overhead” welding application, laser welding, 

or laser cutting applications.

•  Welding helmets are designed to protect the eyes and face from sparks, spatter, and 

harmful radiation under normal welding conditions.

•  This helmet will not protect against explosive devices or corrosive liquids. Machine guards 

or eye splash protection must be used when these hazards are present.

•  Impact resistant, primary eye protection, spectacles or goggles that meet current ANSI 

specifications, must be worn at all times when using this welding helmet.

•  Avoid work positions that could expose unprotected areas of the body to sparks, spatter, 

direct and/or reflected radiation. Use appropriate protection if exposure cannot be avoided.

•  Before each use, check that the protection plates are clean and that no dirt is covering the 

sensors on the front of the lens.

•  Inspect all operating parts before each use for signs of wear or damage. Any scratched, 

cracked, or pitted parts should be replaced immediately.

•  Do not make any modifications to either the welding lens or helmet, other than those 

specified in this manual. Do not use any replacement parts other than those specified in this 

manual. Unauthorised modifications and replacement parts will void the warranty and expose 

the user to the risk of personal injury.

•  If this lens does not darken when striking arc, stop welding immediately and check the 

helmet is in Weld Mode and not Grind Mode. If the issue persists, contact your local 

UNIMIG Service Department.

•  Do not immerse this lens in water.
•  Do not use any solvents on any lens or helmet components.
•  The recommended operating temperature range for this welding lens is -5°C to 55°C. Do 

not use this device beyond these temperature limits.

•  Failure to follow these warnings and/or failure to follow all of the operating instructions 

could result in severe personal injury.

WARNING: 

Contains button battery, hazardous if swallowed. Keep out of reach 

from children (whether the battery is new or used). Battery can cause severe or fatal 

injuries in 2 hours or less if it is swallowed or placed inside any part of the body. 

Medical attention should be sought immediately if it is suspected the battery has been 

swallowed or placed inside any part of the body.

Summary of Contents for Core Series

Page 1: ...Operating Manual...

Page 2: ...afety 3 2 Features 4 3 Specifications 5 4 Parts Breakdown 6 5 Operating Instructions 7 6 Harness Operating Instructions 12 7 Troubleshooting 14 8 Warranty 14 9 Shade Guide 15 Core Series Welding Helme...

Page 3: ...se for signs of wear or damage Any scratched cracked or pitted parts should be replaced immediately Do not make any modifications to either the welding lens or helmet other than those specified in thi...

Page 4: ...ng even when running as high as 500A 4 Arc Sensors Detect every arc instantly The four optimally positioned arc sensors trigger the lens darkening it and keeping your eyes shielded from the start even...

Page 5: ...ble Power Supply Solar Cells CR2450 Replaceable Battery Warranty 3 Years Operating Temperature 5 C to 55 C Storage Temperature 20 C to 55 C Shade Control Yes Grind Mode Yes External Minimum TIG Ampera...

Page 6: ...rts Breakdown 1 Helmet Shell 2 Adjustment Knob 3 Outer Lens Cover U21037 4 ADF Frame 5 Auto Darkening Filter ADF 6 Inner Lens Cover U21037 7 4 Point Harness Sweatband U21036 8 4 Point Harness U21035 9...

Page 7: ...Manual Shade Control Choose your preferred shade by twisting the Shade Selector Knob 5 to the matching shade number 9 13 Note Choose an optimum shade number for the required welding process or applic...

Page 8: ...preferred level Turn the dial counter clockwise arrow rotate left to decrease delay time and rotate it clockwise arrow rotate right to increase delay time Low Delay The time the ADF takes to lighten a...

Page 9: ...Lift the bottom of the ADF up then slide the unit down to remove it from the helmet shell Power Supply Replacing The Battery The power of the auto darkening helmet is provided by solar cells and a CR...

Page 10: ...Outer Lens Cover Pry the inner lens cover up from the finger groove at the top of the ADF The inner lens cover can then slide up and out of the ADF Replace with new inner lens cover With the ADF fram...

Page 11: ...avy knocks to the helmet The outer protective shell of the helmet should be periodically inspected and cleaned In the case of a break crack pitting or other damage the helmet shell must be replaced To...

Page 12: ...adjustment dial rotate right clockwise To loosen the neck band turn the neck band adjustment dial rotate left anti clockwise 6 2 Head Strap Adjustment To adjust the head straps first push the head str...

Page 13: ...h the distance adjuster buttons The helmet shell can now move towards or away from your face Release the buttons to lock the shell into position Ensure that both sides are equally positioned for prope...

Page 14: ...t Adjust the sensitivity to a lower level If the worksite is too bright it is recommended to reduce the surrounding light level 3 The ADF switches during welding Increase the sensitivity if possible M...

Page 15: ...de 100A 10 100 175A 11 175 300A 12 300 500A 13 500A 14 MAG Current Shade 60A 10 60 125A 11 125 175A 12 175 300A 13 300 500A 14 500A 15 TIG Current Shade 20A 9 20 40A 10 40 100A 11 100 175A 12 175 250A...

Page 16: ...D OFFICE 19 Commerce Cct Yatala QLD 4207 PH 07 3333 2855 FAX 07 3274 5829 E qld unimig com au VIC OFFICE 91 Yellowbox Drive Craigieburn VIC 3064 PH 03 8682 9911 FAX 03 9333 7867 E sales unimig com au...

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