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NOTICES

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NOTICES

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED
TO THE USER.

INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING
PRODUCT INSTALLATION AND MAINTENANCE.

THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SEC-
TION OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.

CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

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The equipment must be installed in compliance with the
regulations in force, following the manufacturer’s instruc-
tions, by qualified personnel.

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Qualified personnel means those having technical knowle-
dge in the field of components for civil or industrial heating
systems, sanitary hot water generation and particularly ser-
vice centres authorised by the manufacturer.

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Improper installation may cause injury to people and ani-
mals, or damage to property, for which the manufacturer
cannot be held liable.

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Remove all packaging material and inspect the equipment
for integrity.

In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devi-
ces, plastic bags, foamed polystyrene, etc), should not be left
within the reach of children, as they may prove harmful.

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Before any cleaning or servicing operation, disconnect the
unit from the mains by turning the master switch OFF, and/
or through the cut-out devices that are provided.

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Make sure that inlet or exhaust grilles are unobstructed.

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In case of breakdown and/or defective unit operation,
disconnect the unit. Make no attempt to repair the unit or
take any direct action.

Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly
authorised by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair
the unit’s safety.
To ensure equipment efficiency and proper operation, it is
essential that maintenance operations are performed by quali-
fied personnel at regular intervals, following the manufactu-
rer’s instructions.

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When a decision is made to discontinue the use of the
equipment, those parts likely to constitute sources of dan-
ger shall be made harmless.

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In case the equipment is to be sold or transferred to
another user, or in case the original user should move and
leave the unit behind, make sure that these instructions
accompany the equipment at all times so that they can be
consulted by the new owner and/or the installer.

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For all the units that have been modified or have options fit-
ted then original accessory equipment only shall be used.

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This unit shall be employed exclusively for the use for
which it is meant. Any other use shall be considered as
improper and, therefore, dangerous.

The manufacturer shall not be held liable, by agreement or
otherwise, for damages resulting from improper installation,
use and failure to comply with the instructions supplied by the
manufacturer.

2)

SPECIAL INSTRUCTIONS FOR BURNERS

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The burner should be installed in a suitable room, with ven-
tilation openings complying with the requirements of the
regulations in force, and sufficient for good combustion.

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Only burners designed according to the regulations in force
should be used.

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This burner should be employed exclusively for the use for
which it was designed.

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Before connecting the burner, make sure that the unit
rating is the same as delivery mains (electricity, gas oil, or
other fuel).

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Observe caution with hot burner components. These are,
usually, near to the flame and the fuel pre-heating system,
they become hot during the unit operation and will remain
hot for some time after the burner has stopped.

When the decision is made to discontinue the use of the bur-
ner, the user shall have qualified personnel carry out the fol-
lowing operations:
a) Remove the power supply by disconnecting the power cord

from the mains.

b) Disconnect the fuel supply by means of the hand-operated

shut-off valve and remove the control handwheels from
their spindles.

Special warnings

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Make sure that the burner has, on installation, been firmly
secured to the appliance, so that the flame is generated
inside the appliance firebox.

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Before the burner is started and, thereafter, at least once a
year, have qualified personnel perform the following opera-
tions:

a) set the burner fuel flow rate depending on the heat input of

the appliance;

b) set the flow rate of the combustion-supporting air to obtain

a combustion efficiency level at least equal to the lower
level required by the regulations in force;

c) check the unit operation for proper combustion, to avoid

any harmful or polluting unburnt gases in excess of the
limits permitted by the regulations in force;

d) make sure that control and safety devices are operating

properly;

e) make sure that exhaust ducts intended to discharge the

products of combustion are operating properly;

f) on completion of setting and adjustment operations, make

sure that all mechanical locking devices of controls have
been duly tightened;

g) make sure that a copy of the burner use and maintenance

instructions is available in the boiler room.

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In case of repeated burner shut-downs, do not continue re-
setting the unit manually. Contact qualified personnel to
take care of such defects.

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The unit shall be operated and serviced by qualified per-
sonnel only, in compliance with the regulations in force.

Summary of Contents for HS5

Page 1: ...cumentazione Tecnica CIB Unigas Campodarsego PD Complying with 90 396 CEE GAS DIRECTIVE MANUAL OF INSTALLATION OPERATION MAINTENANCE DUAL FUEL BURNERS L P G LIGHT OIL HS5 HS10 HS18 M039131AA Rev 0 07...

Page 2: ...sory equipment only shall be used z This unit shall be employed exclusively for the use for which it is meant Any other use shall be considered as improper and therefore dangerous The manufacturer sha...

Page 3: ...nimals or damage to property for which the manufacturer cannot be held liable z Before installation it is recommended that all the fuel sup ply system pipes be carefully cleaned inside to remove forei...

Page 4: ...ge 4 BLAST TUBE LENGHT see overall dimensions Available versions S Standard L Long 5 DESTINATION COUNTRY see data plate 6 SPECIAL VERSIONS A Standard 7 EQUIPMENT Available versions 0 2 Valves 1 2 Valv...

Page 5: ...34 M8 HS18 350 175 265 525 615 430 255 125 210 135 105 134 M8 BACK PRESSURE IN CONBUSTION CHAMBER mbar HS5 kW HS10 kW Fig 2a Fig 2b BACK PRESSURE IN CONBUSTION CHAMBER mbar HS18 kW Fig 3a Dima di fora...

Page 6: ...tion and whose dimensions are described in the diagram in Fig 5 In case the burner must be coupled with boilers with a combustion chamber smaller in diameter or shorter than those described in the dia...

Page 7: ...group 5 Leakage control device z Remove the burner cover z Carry out the electrical connections to the power supply con nector as shown in Fig 6 z Refit the burner cover Fig 6 RESPECT THE BASIC SAFETY...

Page 8: ...ure stabilizer is adjusted by operating the screw VS loca ted under the cover C By screwing down the pressure is increased and by unscrewing it is reduced Note the screw VSB must be removed only in ca...

Page 9: ...valve a timer must be installed to delay the valve opening The direct connection of the device without a timer may cause pump breaks Sizing the light oil pipeline Fig 10 Tab 1 Tab 2 Tab 3 H m L m H m...

Page 10: ...15 16 17 18 0 40 1 36 1 44 1 52 1 59 1 66 1 73 1 80 1 86 1 92 1 98 2 04 0 50 1 70 1 80 1 90 1 99 2 08 2 17 2 25 2 33 2 40 2 48 2 55 0 60 2 04 2 16 2 28 2 39 2 50 2 60 2 70 2 79 2 88 2 97 3 06 0 65 2...

Page 11: ...pressure 2 bar max Return pressure 2 bar max Suction height max 0 35 bar to avoid air separation from oil Rated speed 3600 rpm Pump Suntec AS47 A Viscosity 2 12 mm s cSt Fuel temperature 0 60 C into t...

Page 12: ...ue is reduced to 80 ppm then screw down the adjusting ring nut until the burner lockout z Fully open the manual shut off valve WARNING carry out this operation ONLY with the burner turned off z Refit...

Page 13: ...RAPIDITY OF OPERATION ALSO FUNCTIONS AS AN EMERGENCY SWITCH AND ON THE RESET BUTTON IN THE EVENT OF REPEATED LOCKOUTS DO NOT PERSIST WITH THE RESET BUTTON AND CONTACT QUALIFIED PERSONNEL WHO WILL PRO...

Page 14: ...ollowing the diagram in Fig 20 WARNING All operations on the burner must be carried out with the mains disconnected Correct position of electrodes and combustion head Fig 19a e Fig 19b z Prepare a sta...

Page 15: ...valve 1st stage EVG2 Light oil solenoid valve 2nd stage soft start F Fuse FC Flame detetion UV probe IL Mains switch L Phase LB Burner lock out signalling lamp LF Burner operation signalling lamp LGB...

Page 16: ...PART III MAINTENANCE MANUAL 16 Electrical diagram 01 348 Rev 2...

Page 17: ...PART III MAINTENANCE MANUAL 17 Electrical diagram 01 352 Rev 1...

Page 18: ...ITION ELECTRODE 2080245 FILTER 2090001 FLANGE FOR MULTIBLOC 2191518 BURNER SLIDING FLANGE 2100025 FLEXIBLE HOSE 2340001 PHOTOCELL 2510001 COMPLETE PUMP COUPLING 2540016 MULTIBLOC VALVES GROUP 2190339...

Page 19: ...onal 2191604 IGNITION ELECTRODE 2080246 FILTER 2090001 FLANGE FOR MULTIBLOC 2190366 FLEXIBLE HOSE 2340001 PHOTOCELL 2510001 COMPLETE PUMP COUPLING 2540016 MULTIBLOC VALVES GROUP 2190340 GASKET 2110031...

Page 20: ...4 IGNITION ELECTRODE 2080246 FILTER 2090016 FLANGE FOR MULTIBLOC 2190367 FLEXIBLE HOSE 2340001 PHOTOCELL 2510001 COMPLETE PUMP COUPLING 2540016 MULTIBLOC VALVES GROUP 2190341 GASKET 2110031 TRANFORMAT...

Page 21: ...CONTROLLER 22 GAS MULTIBLOC REGULATOR DUNGS MB DLE 405 407 410 412 415 420 25 VALVE PROVING SYSTEM DUNGS VPS504 25 SUNTEC AT2 PUMP 26 SUNTEC PUMPS AS 47 57 67 27 DELTA VM PUMPS 28 NOTES FOR USE AND MA...

Page 22: ...control thermostat pressure controller R Terminal 12 receives voltage and the programming mechanism starts running On completion of waiting time tw with the LGB21 or after air damper SA has reached t...

Page 23: ...e front part of the safety appliance is located a plexiglass lunette under which there is the indicator disc of programme s progress In the event of safety stop the programmer stops The disc shows as...

Page 24: ...uctor R Thermostat or pressostat W Safety thermostat or pressostat Z Ignition transformer Key programmer s diagram A start up command from regulator R B burner operation C program start position start...

Page 25: ...f valve V2 pressure switch A2 mountable on adapter laterally Closed position signal contact Closed position signal contact type K01 1 DIN tested mountable on V2 Voltage frequency AC 50 60Hz 230 V 15 1...

Page 26: ...and the suction line flow is equal to the gear set capacity Bleeding in two pipe operation is automatic it is assured by a bleed flat on the pistons but it may be accelerated by opening a pressure por...

Page 27: ...Connection threads cylindrical according to ISO 228 1 Inlet and return G 1 4 with facilities for conical sealing on revision 5 models Nozzle outlet G 1 8 Pressure gauge ports G 1 8 Vacuum gauge port...

Page 28: ...fil ter be installed All twin pipe models can be used as single pipe systems with the simple removal of a nylon plug and by closing the return pipe Technical data Oil viscosity 2 50 cSt 1 1 6 5 E Oil...

Page 29: ...axis or laterally to avoid excessive wear on the joint noise and overloading the gears z Pipes should not contain air pockets Rapid attachment joint should therefore be avoided and threaded or mechani...

Page 30: ...APPENDIX COMPONENTS CHARACTERISTICS 30...

Page 31: ...APPENDIX COMPONENTS CHARACTERISTICS 31...

Page 32: ......

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