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8.  Compressor sight glass visualisation and diagnosis 

The following chart and images will assist the technician to check the sight glass of the compressor 

after commissioning of the system. Different operating conditions will present variable symptoms 

to appear at the sight glass, and Unicla recommends this must be checked immediately after 

commissioning and at future regular intervals during service.

To obtain the best possible visual of the sight glass, it is recommend the rear sight glass is back lit 

with a good quality white light , preferably from a LED torch or leadlight. This will produce good 

light through the centre of the compressor sump to allow accurate evaluation of the compressor 

level and quality.

Sight Glass

Normal > high point

Oil

Normal - clean and transparent

Operation

OK

Recommendation

Nil

Sight Glass

Normal > high point

Oil

Slight moisture contamination - orange to brown colour

Operation

OK

Recommendation

Monitor oil condition and change if necessary

Sight Glass

Normal > high point

Oil

Green colouration - exposure to copper oxidation

Operation

OK

Recommendation

Monitor oil condition and change if necessary

Sight Glass

Oil level low < half point

Oil

Normal - clean and transparent

Operation

Oil flow or level is low

Recommendation

Check suction pressure and system oil quantity

Sight Glass

Oil level low < half point

Oil

Normal - clean and partly transparent

Operation

Oil flow or level is low and running at high temperature

Recommendation

Check suction pressure and system oil quantity

Sight Glass

Normal > high point

Oil

Black and cloudy - severely contaminated

Operation

Compressor will fail

Recommendation

Cease system operation - clean and flush system, replace compressor oil

Sight Glass

Oil level < high point

Oil

Black and cloudy - foaming and severely contaminated

Operation

Compressor will fail

Recommendation

Cease system operation - clean and flush system, replace compressor oil

Sight Glass

Oil level < low point

Oil

Not visible

Operation

Oil flow or level is criticaly low - damage to compressor will occur.  Suction

pressure is most likely at 1.0 bar (14 psi) or less and must be rectified

Recommendation

Cease system operation and check suction pressure and system oil quantity

6.

Summary of Contents for UWX440

Page 1: ...UWX550 and UWX440 Installation Guidelines...

Page 2: ...ining professional information using representative graphs charts and tables Manufacturers specifications must be consulted for specific guidelines and performance data Unicla published data specific...

Page 3: ...and screen 7 12 Oil injector 8 13 Discharge line analysis pressure and temperature 8 14 Refrigerantcharging 9 15 Compressor operation analysis report 10 Note This booklet is designed to assist the ins...

Page 4: ...solid particle and chemical contamination before compressor fitting Solid particle contamination will cause direct compressor damage and starvation due to blocked system filters and screens see sectio...

Page 5: ...the bolt then pull out Fig A Fig B Fig C 3 Fitting of discharge hose manifold Install the gasket Install Manifold Valve this is right hand view M10 x L60 Bolt Tightening tension 34 3 Nm 355 kg cm Con...

Page 6: ...nd this amount is excluded from the quantities recommend above Note Oil quantity calculations are contained in the Unicla Service Handbook Total system oil requirement is based on 20 and 30 of refrige...

Page 7: ...rvation of the compressor Warranty is void if these guidelines are not followed Unicla Oil Type Alternative Unidap 6 POE 68 Unidap 7 PAG 46 Recommended alternatives for Unicla Lubricant 6 Oil type and...

Page 8: ...point Oil Green colouration exposure to copper oxidation Operation OK Recommendation Monitor oil condition and change if necessary Sight Glass Oil level low half point Oil Normal clean and transparen...

Page 9: ...e Unicla inline mesh screen and filter insert should be used whenever there is risk of debris and fine particles entering the compressor through the suction line In the case of older systems where the...

Page 10: ...ual is required or reference to additional technical information for specifications and faults regarding condensing to air differentials NR not recommended as a continuous running phase superheat may...

Page 11: ...peration b If it is not possible to access the system at the evaporator or roof level then service points in suction and discharge lines away from the compressor are the next best option c If refriger...

Page 12: ...ut oC Discharge Temp oC Pressure Drop Temp Difference oC Liquid Line Temp oC Suct LineTemp at Comp oC Discharge Superheat oC Evap Temp oC Condensor m s Subcooling oC Suct LineTemp at Evap oC Evap Duct...

Page 13: ...Notes...

Page 14: ...Unicla International Limited Unit 1209 1210 12F Manhattan Centre 8 Kwai Cheong Rd Kwai Chung N T Hong Kong Phone 852 2422 0180 Fax 852 2422 0680 Email sales unicla hk Website www unicla hk...

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