Unical INOXIA GJ Series Installation And Servicing Manual Download Page 1

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INOXIA GJ

INSTALLATION AND
SERVICING MANUAL

00335290 - 1

edition - 04/11

Summary of Contents for INOXIA GJ Series

Page 1: ...INOXIA GJ INSTALLATION AND SERVICING MANUAL 00335290 1st edition 04 11...

Page 2: ...17 3 12 Gas connection 17 3 13 Packaging 19 3 14 Shell assembly 20 3 15 Electric connections 22 3 16 Tools panel MASTER MODULANTE cod 37892 23 3 17 Thermoregulator programming with single boiler 23 3...

Page 3: ...eck the state of wear of the anode 1 4 INFORMATIONTO BE HANDED OVERTOTHE USER OR PERSON IN CHARGE OFTHE APPLIANCE The user or the person in charge has to instructed on the use and operation of his hea...

Page 4: ...ve and to the central heating s drainage pipe to the constructive components which influence the appliance s safe operation WARNING When tightening or loosening the screw pipe connections use only ade...

Page 5: ...ued on to one side of the casing on the external part by the installer The boiler s serial number is indicated on the plate screwed on the boiler s front plate front side upper left hand side Mains 23...

Page 6: ...ng or servicing turn off the electrical supply to the boiler by means of the ON OFF switch and or by means of the appropriate shutdown devices Do not obstruct the intake outlet terminal ducts In the e...

Page 7: ...wo stage or modulating provided that thermal power reached minimum is lower specified on the rating plate The boilers are equipped with 2 sheathing with internal diameter of 15 mm suitable for housing...

Page 8: ...0 1952 1952 2250 2250 C mm 1558 1558 1649 1649 1790 1790 2075 2075 D mm 190 190 190 190 190 190 190 190 E mm 112 112 112 112 125 125 140 140 F mm 75 75 91 91 66 66 78 78 G mm 1243 1243 1309 1309 1415...

Page 9: ...0 92 0 10 36 20 10 5 1056 5 111 3 INOXIA GJ 1000 917 5 1000 934 98 2 107 109 98 3 99 1 0 10 0 07 1 66 0 92 0 10 36 20 10 5 1322 7 139 4 kW kW kW C C kg h l h INOXIA GJ 270 247 5 271 253 97 8 107 1 109...

Page 10: ...order to remove any residual dirt or grime which could compromise correct boiler operation b Check that the boiler has been preset for operating with the gas type available This is verifiable via the...

Page 11: ...ctions for the installer 3 2 INSTALLATION CODES OF PRACTICE The INOXIA GJ is a boiler foreseen for operation with firewood The appliance must be installed in compliance with all applicable laws and re...

Page 12: ...oise level fig 6 3 3 HANDLING The boiler can be easily handled by lifting hooks through holes or higher If for reasons of space was necessary is possible to remove the door to facilitate the introduct...

Page 13: ...use breakage of the glass control CAUTION The light flame monitoring can be very hot and then pay lot attention fig 8 3 5 2 BURNER INSTALLATION The burner installation to the boiler door must ensure a...

Page 14: ...led in order to prevent freezing of the liquid that it contains during the intended operating conditions For example mixed with domestic sewage waste washing machines dishwasher etc for the most basic...

Page 15: ...in the axial direction You can tighten more or less the screws C fig 10 The fiber port is easily replaceable and is covered by 2 year warranty 3 9 2 BOILERS INOXIA GJ 450 INOXIA GJ 1000 For all these...

Page 16: ...s it is essential to bear in mind the pressure losses induced by the radiators any eventual thermostatic radiator valves lockshield valves and by the system s layout Ensure yourself that the system s...

Page 17: ...t plug and check that there have been no water leaks WARNING After removing the pump vent plug some slight water leakage could occur Before replacing the front panel dry all the wet surfaces 3 12 GAS...

Page 18: ...nd subsequently proceed to vent device by device Check with the gas cock turned off that there are no gas leaks During the 2nd quarter of the hour from the start of the test no pressure reduction shou...

Page 19: ...ng the kit drain After having unpacked the boiler check that it is intact and undamaged Keep the packaging material cardboard box plastic bags polyester protection etc out of the reach of children as...

Page 20: ...r degreasing it with a suitable solvent The plates are inserted into the envelope documents A Fix the support brackets item 1 and 2 of the below hip shell to the boiler by 8 screws M 6x20 and the asso...

Page 21: ...21 Instructions for the installer fig 12 5 24 4 8 10 12 13 6 3 1 2 7 23 20 14 19 17 21 18 1 2 11 9 16 12 15...

Page 22: ...lied equipment implies the observance of several fundamental rules such as Do not touch the appliance with any wet part of your body and or barefooted Do not pull the supply cables Do not expose the b...

Page 23: ...ct zone PZ1 21 switch system pump mixed zone Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply...

Page 24: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Page 25: ...ruction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K TAC 20K 5K...

Page 26: ...1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1 1 Set the...

Page 27: ...rect area and a zone low temperature controlled by mixing valve engine hot sanitary water Key Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vess...

Page 28: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Page 29: ...DE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Page 30: ...BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage of the first boiler to 1 in the second to leave the dashes Set the value of the first stage of the second boiler 1 the second to leave...

Page 31: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Page 32: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Page 33: ...the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner will...

Page 34: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Page 35: ...20 shows the typical pattern of connection of the boiler to the heating system it consists of two boilers with cascade function at the service of an area high temperature and a low temperature zone c...

Page 36: ...charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical c...

Page 37: ...21 switch system pump area mixed Pz2 33 thermostat operation 35 Safety thermostat The probes of the temperature controller boiler water heater external delivery are included in the supply environment...

Page 38: ...2 85 C 01 08 ADDRESS BUS BOILER 10 C 80 C MIN T CR2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00 10 00V CU...

Page 39: ...ction manual controller E8 5064 Default Personal values Value range Designation DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP OPERATION 01 00K 50K T AC 20K 5K...

Page 40: ...ESIS 1 4 MF 5 C 5 25 FUNCTION F 15 0 Exit level using BACK C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PROGRAMMABLE PARAMETERS FOR TECHNICIANS OF THERMOREGULATOR type Lago Basic 0201 RV 1 1 2 3 1...

Page 41: ...controlled by mixing valve engine hot sanitary water Keys Vmix2 mixing valve area motorized PZ1 pump heating zone HIGH TEMPERATURE Pz2 pump heating zone LOW EV vessel expansion IR AT distribution of t...

Page 42: ...he boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller For practical connections elect...

Page 43: ...ODE NUMBER FOR THERMOREGULATOR type E8 5064 00 01 OFF ON MASTER TEMPERATURE 30 C 110 C MAX T MAX CR1 COLLECTOR 10 C 80 C MIN MIN T CR1 COLLECTOR 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 disins ins...

Page 44: ...2 BURNER 2K 01 06 SEQUENCE MODE 01 Set the value of the first stage and the second stage of the first boiler 1 Set the value of the first stage and the second stage of the second boiler 1 In the case...

Page 45: ...range Designation HEATING CIRCUIT 2 00 04 CIRCUIT OPERATION 0 00 03 PUMP OPERATION 0 5 25 MIXER OPEN 18 5 25 MIXER CLOSED 12 20 C 110 C MAX TEMPERATURE DISCHARGE 45 C 10 C 110 C MINIMUM DELIVERY TEMP...

Page 46: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Page 47: ...P1 in the case of boiler cascade The temperature controller adjusts the temperature Boiler No 2 To achieve this the thermostat will be located in scale up pos 32 The possible modulation of the burner...

Page 48: ...until it appears on the display mm modulating burner 4 Press the OK key 2 2 1 Move the selector 1 the symbol of the mixing valve 2 Press the OK key 2 3 Turn the knob 3 until the display shows the num...

Page 49: ...AT distribution of the heating HIGH TEMPERATURE IR BT distribution of the heating LOW Ps hot water recirculation pump fig 27 P1 circulator pump Pb charge pump hot water producer SPF tank sensor KF bo...

Page 50: ...The charge pump of the boiler for the production of acs will be put into operation automatically and will be switched off when will reach the temperature of delivery through the controller The panel i...

Page 51: ...procedures For lighting and shutting down the boiler refer to the USER S INSTRUCTIONS GUIDE Information to be passed on to the user The user must be instructed on the use and operation of his boiler a...

Page 52: ...ency of servicing will be determined by the service engineer and will depend on the appliance s state of condition These adjustments can be performed only by Service Centres authorized by UNICAL INSTR...

Page 53: ...of the seal which must not show signs of deterioration otherwise need to be replaced using Only original spare parts Check the status of the inspection cover gasket smoke chamber In case of deteriora...

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Page 56: ...of transcript or press Also reserves the right to bring those changes that it will hold necessary to it own products or profits without jeopardizing its essential characteristics AG S P A 46033 castel...

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