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UNIBLOC Standard Pump SPFP30, Service & Operating Manual

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UNIBLOC Standard Pump SPFP30 Service & Operating Manual Download Page 3

spfp30sm-

rev 202204

www

.

UNIBLOCTECH

.

com

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......4

• Principle of Pump Operation

• Typical Installation Guide

• Troubleshooting

SECTION 3: EXPLODED VIEW ...........................7

• Composite Drawings

• Parts List

• Materials Code

SECTION 4: CERTIFICATES ............................11

• EC Declaration of Conformity - Directive 2006/42/EC - Machinery

• EC Declaration of Conformity - Directive 94/9/EC - ATEX

• EC Declaration of Conformity - Directive 1935/2004/EC - Food Contact Materials

Universal*

1: PUMP

 SPECS

2: INST

AL

 & OP

3: EXP

 VIEW

4: CERTIFICA

TES 

Summary of Contents for Standard Pump SPFP30

Page 1: ...SS SPFP30SST STANDARD PUMP BRAND of UNIBLOC HYGIENIC TECHNOLOGIES 1610 Satellite Blvd Suite D Duluth Ga 30097 Phone 770 307 1003 www unibloctech com 3 Food Processing Service Operating Manual 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 CERTIFICATES Original Instructions ...

Page 2: ...n uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properties Do not expose to UV light for extended periods of ti...

Page 3: ...Operation Typical Installation Guide Troubleshooting SECTION 3 EXPLODED VIEW 7 Composite Drawings Parts List Materials Code SECTION 4 CERTIFICATES 11 EC Declaration of Conformity Directive 2006 42 EC Machinery EC Declaration of Conformity Directive 94 9 EC ATEX EC Declaration of Conformity Directive 1935 2004 EC Food Contact Materials 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 CERTIFICATES ...

Page 4: ...sult in deviations in excess of 5 NOTE Performance based on the following PTFE fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic conditions may result in deviations in excess of 5 Discharge Head in PSI 0 140 120 100 80 60 40 20 0 Capacity in Liters Per Minute Capacity in U S Gallons Per Minute Displacement Per Stroke 1 36 Gal 5 1 L AIR CONSUMP...

Page 5: ...trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures 220 F 104 C 35 F 37 C Maximum and Minimum Temperatures are the limits for which these materials can be operated Temperatures coupled with pressure affect the longevity of diaphragm pump components Maximum life should not be expected at the extreme limits of the temperature ranges Metals Stainless Steel E...

Page 6: ... CLAMP DISCHARGE FLANGE 3 57 O D TRI CLAMP SUCTION FLANGE 1 2 NPT AIR INLET 1 NPT AIR EXHAUST 32 01 813 05 16 96 430 66 3 46 87 96 40 10 16 NOTES 1 THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED 1 UPDATED TO CURRENT DESIGN MAV 3309 REV REVISION CHG DATE ECN 6 7 8 8 7 6 5 4 D C B A 40 10 16 R 29 7 37 11 00 279 40 11 95 30...

Page 7: ...e suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilo...

Page 8: ...Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The valve should be closed slightly to obtain the most effici...

Page 9: ...folds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction ...

Page 10: ... 24 25 26 27 29 30 31 32 33 34 37 38 39 35 36 40 41 41 39 40 28 11 REV REVISION CHG DATE APP DATE ECN THIS IS A PROPRIETARY DOCUMENT DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC DESCRIPTION DRAWING NUMBER WARREN RUPP INC REV 01 E3SJxxxx0C ATEX E3 FP RUBBER FITTED PUMP Torque to 275 in lbs Torque to 300 in lbs Torque to 60 in lbs 3 EXP VIEW ...

Page 11: ...er 200 211 200 320 200 433 200 437 15 2 Air Chamber Gasket 16 8 Bolt 200 327 200 232 200 223 200 227 200 242 200 221 200 217 17 1 Pilot Sleeve Assembly include item 18 18 6 O ring 19 1 Retaining Ring 20 1 Pilot Spool Assembly Includes item 21 21 7 O ring 22 1 Muffler Diaphragm Assembly Elastomers Item Qty Description Part Number SPFP30NPS SPFP30SSS FDA Santoprene FDA Santoprene 23 1 Main Shaft 200...

Page 12: ...PROPRIETARY DOCUMENT DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC DESCRIPTION DRAWING NUMBER WARREN RUPP INC REV 01 E3Sx5xxx0C FP ATEX E3 FP PTFE FITTED PUMP Torque to 275 in lbs Torque to 480 in lbs Torque to 480 in lbs Torque to 60 in lbs 2 3 12 13 14 15 16 17 18 19 20 21 22 23 24 26 25 27 28 29 30 31 32 33 36 38 34 35 39 40 40 38 39 BONDED DIAPHRAGM ASS...

Page 13: ... Air Chamber 200 211 200 320 200 433 200 437 15 2 Air Chamber Gasket 16 8 Bolt 200 331 200 232 200 223 200 227 200 242 200 221 200 217 17 1 Pilot Sleeve Assembly Include item 18 18 6 O ring 19 1 Retaining Ring 20 1 Pilot Spool Assembly Includes item 21 21 7 O ring 22 1 Muffler Diaphragm Assembly Elastomers Item Qty Description 23 1 Main Shaft 24 2 Diaphragm 25 1 Back Up Diaphragm 26 2 Outer Diaphr...

Page 14: ...TEN DICHIARAZIONE DI CONFORMITÀ CONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSE EF OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUKAISUUSVAKUUTUS SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE UNIBLOC HYGIENIC TECHNOLOGIES Standard Pump Brand 1610 Satellite Blvd Suite D Duluth GA 30097 USA Tel 770 307 1003 This product has used the following harmonized standards to verify conformance Ce materiel es...

Page 15: ...95 C Standard Pump Brand 1610 Satellite Blvd Suite D Duluth GA 30097 USA DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands BS EN 13463 1 2009 Non Electrical Equipment Potentially Explosive Atmospheres Part 1 Basic Methods and Requirements EN 13463 5 2011 Non Electrical Equipment for Potentially Explosive Atmospheres Part 5 Protection by Constructional Safety SPFP20 SPFP30 SP...

Page 16: ...35 2004 EC for Food Contact Materials Signature of authorized person Revision Level 202204 Printed name of authorized person Chris Murphy Director of Operations October 13 2015 Date of issue September 11 2013 Title Date of revision SPFP05PPS SPFP10PPS SPFP15NPS SPFP20NPS SPFP20SSS SPFP30NPT SPFP30SST SPFP30NPS SPFP30SSS SPFP05PPP SPFP10PPP SPFP15NPP SPFP20NPP SPFP20SSP Food Processing Pump Models ...

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