UNIA KOS Premium Operating And Maintenance Manual Download Page 5 | Manualshive

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UNIA KOS Premium Operating And Maintenance Manual Download Page 5

OPERATING AND MAINTENANCE MANUAL KOS PREMIUM

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UNIA Sp. z o.o.

st. Szosa Torunska 32/38

PL 86 – 300 Grudziadz

tel. + 48 56 451 05 00

fax. + 48 56 451 05 01

Service tel. + 48 56 451 05 26

uniamachines.com

KOS PREMIUM

MAINTENANCE AND OPERATING

MANUAL

Machine identification data:

Type

Production year

Serial no.

This maintenance and operating manual is an integral part of the

machine. It is important that the manual is always in the possession

of the machine user. Access to the manual should be provided to

machine operators and cooperating persons while operation,

regulation, repairs and renovations.

Before starting the machine please read the operating

manual and follow the recommendations and

instructions regarding safety and proper usage of the

machine.

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Summary of Contents for KOS Premium

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Page 3: ...y of October 21 2008 Journal of Laws No 199 item 1228 and the EU Directive 2006 42 EC of May 17 2006 and the Ordinance of the Minister of Infrastructure of May 4 2009 Journal of Laws No 75 2009 item 639 and the following standards PN EN ISO 12100 2012 PN EN ISO 13857 2010 PN ISO 3600 1998 PN EN ISO 4413 2011 PN ISO 11684 1998 PN EN 349 A1 2010 PN EN ISO 11688 1 2010 PN EN 14017 A2 2009 PN EN ISO 4...

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Page 5: ...roduction year Serial no This maintenance and operating manual is an integral part of the machine It is important that the manual is always in the possession of the machine user Access to the manual should be provided to machine operators and cooperating persons while operation regulation repairs and renovations Before starting the machine please read the operating manual and follow the recommenda...

Page 6: ... mounted machines 17 3 5 Adjustment of the Cultivator 18 3 5 1 Working Depth Adjustment KOS PREMIUM 18 3 5 2 Adjustment of the Working Depth of the KOS PREMIUM Disc Harrow Type A 19 3 5 3 Extreme Disc Adjustment in the KOS PREMIUM KOS PREMIUM LONG Harrow Type A and B 19 3 5 4 Heavy Duty Tine Type CX 20 3 5 5 Working Depth Adjustment KOS PREMIUM LONG 21 3 5 6 Adjustment of Scraping Disc Harrow Type...

Page 7: ...lways be kept When connecting and disconnecting the machine to from the tractor its lifting and lowering on the hydraulic lift of the tractor setting the machine in the transport and working positions and on the headlands ensure that no bystanders and in particular children are present in the vicinity of the machine Perform these operations slowly without sudden jerks Never stay between the tracto...

Page 8: ...es Observe the admissible axial loads total weights and transport dimensions Check tightness of screws and nuts on regular basis and tighten them if required Always use appropriate tools and wear safety gloves when changing tools The spare parts must be conforming to the revisions specified by the manufacturer This may only be provided by the genuine spare parts Use typical protection devices and ...

Page 9: ...in the traffic When transporting the machine on highways always use warning lights distinguishing plate and side reflectors Maximum width of the machine which can be moved on highways is specified in the detailed regulations of the country of use They should be observed 1 5 Safety Symbols A Read through the Operating Manual thoroughly before operating the machine B Stop the tractor engine and take...

Page 10: ...GULATION OF THE MINISTER OF INFRASTRUCTURE OF 31 12 2002 DZ U NO 32 OF 2002 ITEM 262 DRIVE ON HIGHWAYS ONLY AFTER HAVING OBTAINED AUTHORIZATION FROM THE COMPETENT HIGHWAYS ADMINISTRATION BODY WHERE THE JOURNEY BEGINS For the machines that exceed the allowable transport width 3 0m Safety signs and inscriptions should be protected against damage dirt and overpainting Replace any damaged or illegible...

Page 11: ...OPERATING AND MAINTENANCE MANUAL KOS PREMIUM 9 1 6 Nameplate The unit data can be found on the nameplate which is mounted on its front Fig 2 Location of the safety symbols KOS PREMIUM LONG ...

Page 12: ...elded chisels and 370 mm undercutters external CX tines with raking mouldboards ø460 mm disc harrow type A with rubber shock absorption mechanically adjustable ø600 mm pipe roller hydraulic adjustment of working depth KOS PREMIUM mechanical adjustment of working depth KOS PREMIUM LONG chassis with wheels 340 55 16 KOS PREMIUM LONG Accessories at extra charge set of front support wheels KOS PREMIUM...

Page 13: ...ing plates kit lighting warning plates kit lighting Roller jig Jigs Roller Hydraulic cylinder Chassis cylinder Roller Harrow adjustment Scraping disc harrow Harrow jig Tines Carriage Suspension axle Strut Harrow Frame Tines Support wheel Suspension axle Carriage Turnbuckle Support Drawbar Harrow adjustment chassis with wheels ...

Page 14: ...ing cm 37 37 37 37 37 7 Max working depth of tines cm 15 with undercutters 30 without undercutters 8 Max working depth of discs cm 8 9 9 Clearance under the frame cm 85 10 Spacing of tine rows cm 75 11 Working speed km h 10 15 12 Effective capacity ha h 3 0 4 5 3 5 5 25 4 0 6 3 0 4 5 4 0 6 0 13 Power demand HP 120 150 140 170 160 190 140 170 180 220 14 Operators No one 15 Overall dimensions L cm 4...

Page 15: ...ng lubrication are lubricated check whether the machine attachment system fits the tractor attachment system 3 2 Preparation of the Unit Tractor Machine pressure in the tractor wheels must be equal on the same axle in order to provide uniform working depth of the machine the tractor lower links c must be stiffened lock the oblong holes and at the same height above the ground level set the lifting ...

Page 16: ...tion of the upper bolt B in the carriage acc to the requirements and terrain During work of the cultivator the upper fixing point should be located higher than the point of fixing this connector to the tractor connect the hydraulic hoses of the unit to the tractor s external hydraulics and check the tightness of the hoses Check the lifting lowering and operation of the unit s hydraulics Remember t...

Page 17: ... of cotter pins attach safety chain D to the appropriate place at the tractor connect the machine hydraulic hoses to the tractor external hydraulic system and check the hoses for tightness Check lifting lowering and operation of the unit s hydraulics Remember to connect all hoses to all tractor 2 way hydraulic connectors in pairs lift and secure the support C b Disconnection lower and secure the s...

Page 18: ... it in the upper position with the bolt and the cotter pin after finishing your work clean the machine from soil and other dirt clean the warning components lighting optional accessory from dirt a unit consisting of a tractor and agricultural machine connected to it must meet the same requirements as the tractor alone adjust the chains tensioning the side tow bars stabilizers of the tractor accord...

Page 19: ...nd the bolt B rotate the extension arm of 180 on the hinge and secure it in the upper position with the bolt and the cotter pin after finishing your work clean the machine from soil and other dirt clean the warning components lighting optional accessory from dirt a unit consisting of a tractor and agricultural machine connected to it must meet the same requirements as the tractor alone adjust the ...

Page 20: ...e working depth with the cylinder keep in mind the parallel position of the machine frame during operation Lower the machine correctly on the tractor three point linkage hitch if required repeat the steps above several times to obtain the desired working depth after setting the working depth you can begin adjustment of the disc harrow If the adjustment range does not match the actual field conditi...

Page 21: ...er than the tines The harrow is used for levelling the field surface after the tine section passage 3 5 3 Extreme Disc Adjustment in the KOS PREMIUM KOS PREMIUM LONG Harrow Type A and B We do this in order to reduce the depth of the trace at the edge of the machine s working width if any Fig 13 Extreme disc Extend the extension arm together with the coulter to the Operation position Loosen the bol...

Page 22: ...ions around the tine and tighten any loose connections before each use measure the spring tension compression on a regular basis a sheared bolt A which breaks after exceeding a limit value is an additional safety measure USE ONLY GENUINE PROTECTION DEVICES replace any working components as soon as the effects of the machine operation deteriorate remove the screws D to replace the undercutters remo...

Page 23: ...height of roller position turnbuckles on the drawbar support wheels option a working depth adjustment on the roller Fig 15 Working depth adjustment on the roller KOS PREMIUM LONG work adjustment with a roller is based on blocking the jig s position This is achieved by placing the bolts A in the respective holes of the plate B while lowering or lifting the machine on the chassis repeat these steps ...

Page 24: ... the machine Optionally the machine is provided with a pull out drawbar that allow setting of 3 different lengths i e 2 2m factory setting 2 7m and 3 2m accordingly They are used for working with tractors with twin wheels mounted Perform this adjustment on the machine lowered Detach and remove the hydraulic hoses and electric cables from the front drawbar C Remove the nut and pull out the bolts B ...

Page 25: ...buckle involves turning the turnbuckle A to the left or right so that you can raise or lower the support wheel 3 5 6 Adjustment of Scraping Disc Harrow Type B in the KOS PREMIUM type A and B in the KOS PREMIUM LONG After setting the depth on the roller drawbar or support wheel option we can start adjusting the scraping disc harrow Fig 19 Adjustment of Scraping Disc Harrow Type B in the KOS PREMIUM...

Page 26: ...used to level the field area after the tine section pass 4 Operation see par II Safety Before beginning the field work with the machine disassemble the warning signs together with the screwed brackets for transport on highways switch the hydraulic system to the position or mixed control mode Adjust the cultivator during the first passage When the unit is correctly levelled its frame is parallel to...

Page 27: ...cylinders and especially their piston rods set the machine in the parking position and depressurize the system before beginning any work at the hydraulic system only connect and disconnect the hoses to and from the tractor when the hydraulic system is depressurized replace the hydraulic hoses after five years of operation of the machine at the latest 5 4 Lighting check the correct connection of th...

Page 28: ...9 942 2 322 430 603 706 M27 3 640 740 1050 1250 2 480 552 783 933 M30 3 5 755 1000 1450 1700 2 560 745 1080 1270 M36 4 980 1290 1790 2020 2 730 960 1340 1500 5 6 Lubrication Use mineral oils for lubrication Clean the lubrication points before lubricant injection Lubricate at the marked points table no 3 If the machine worked less number of hectares please lubricate it before starting work and afte...

Page 29: ...3 Item Designation Specification Lubricant grade Lubrication interval h 1 A Tine sleeves 3 points ŁT 4S 3 grease 20 2 B Roller bearings II 20 3 C Cylinder heads II 200 4 D Harrow A adjustment 2 points II 200 5 E Suspension axle joints II 100 6 F Support wheel hub II 200 7 G Wheel jig II 200 ...

Page 30: ...aulic cylinder together with the hoses and keep them in a dry well ventilated and possibly darkened room 5 8 Disassembly and Disposal After its working life the cultivator is to be scrapped Disassembly should be performed by a specialized company 5 9 Warranty Conditions and Warranty Services Agricultural machinery is warranted to the provisions specified in the Instruction Manual for proper operat...

Page 31: ...OPERATING AND MAINTENANCE MANUAL KOS PREMIUM 29 COMMENTS AND NOTE ...

Page 32: ...OPERATING AND MAINTENANCE MANUAL KOS PREMIUM 30 COMMENTS AND NOTE ...

Page 33: ...transport If so please specify what 3 When did you start work with the machine 4 How many ha have you worked with the machine 5 Tractor power HP 6 Which damages occurred 7 What is your general opinion about machine s work 8 What difficulties occur during the operation of the machine 9 Your comments regarding changes improvements of construction and machine operation 10 Your remarks concerning this...

Page 34: ...UNIA Sp z o o Szosa Toruńska 32 38 86 300 GRUDZIĄDZ tel 48 56 451 05 00 fax 48 56 451 05 01 Service tel 48 56 451 05 26 uniamachines com ...

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