UnderCover TONNEAU 3021 Installation Manual Download Page 3 | Manualshive

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Note: If your Tonneau has already been installed, skip to Page 11 for removal
and reinstallation instructions.

FORM # IG3021HH

Modified Mar 2009

Page 2

Model 3021 Dodge Ram 8' Bed 2002-2008

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Summary of Contents for TONNEAU 3021

Page 1: ...nce EASY AS 1 2 3 30 MINUTES NORMAL INSTALLATIONTIME ForWarranty Issues Contact UnderCover Directly 866 900 8800 www undercoverinfo com FORM IG3021HH Modified Mar 2009 Model 3021 Dodge Ram 1500 3500 Std Quad Cab 8 Long Bed 2002 2008 2009 Ram 2500 3500 ...

Page 2: ...suggested to install a tailgate protector and adhere Cab Skin Scotch Cal or similar product to the truck bed These products can provide added assurance against paint rubbing Undercover Tonneaus are designed from trucks that do not have a bed liner spray in bed liners pose no problem Trucks that do have under the rail or over the rail bed liners will require some minor trimming of the bed liner to ...

Page 3: ...Note If your Tonneau has already been installed skip to Page 11 for removal and reinstallation instructions FORM IG3021HH Modified Mar 2009 Page 2 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 4: ...hrough the hole in bracket Page 4 Figure 3 Place clamp on backside of bracket behind the bed lip of the truck Thread the bold into the clamp and tighten being careful to not let the clamp twist while tightening Make sure bracket is held down tightly against truck bed rail before tightening Repeat procedure for second clamp Mounting bracket bolts must be tightened down without bending the bracket K...

Page 5: ...Dodge Ram 8 long Bed 2002 2008 Proper position for Bolt Screws and Clamps 70 1 2 FORM IG3021HH Modified Mar 2009 Page 4 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 6: ...bar hinge See Page 6 Figure 5 Picture B With some assistance lift the cover up and over the bed bringing the 4 bar hinges over the front brackets see Page 6 Figure 5 Picture C Your front brackets have 2 mounting posts see Page 6 Figure 5 Picture D The 4 bar hinges attached to your cover have 2 slots on each that slide over the mounting post fixed to the bracket on your truck Set the cover down sli...

Page 7: ...16 FORM IG3021HH Modified Mar 2009 Page 6 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 8: ...FORM IG3021HH Modified Mar 2009 Page 7 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 9: ... the bed on either side or the tailgate If it appears square or close to square go on to Step 3 pages 9 and 10 If it is making contact with the side of the truck or the tailgate you may wish to make some adjustments before going to the final step To adjust the cover front to back evenly move both of the front brackets forward or backward accordingly To adjust one side or the other move the front b...

Page 10: ...chieve correct length Front brackets may also have to be adjusted independently to square up tonneau on some truck beds Adjust lock strikes Page 10 Figure 9 Picture C When adjusted properly you should be able to turn the key to the locked position without having to push down on the tonneau There should be a very slight amount of play between the lock cam and lock strike A good rule of thumb is to ...

Page 11: ...FORM IG3021HH Modified Mar 2009 Page 10 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 12: ... they release Picture A Go to the rear of the truck and pull Tonneau cover back releasing the post from the hinge slot Picture D You are now ready to lift the cover off STEP 1 STEP 2 STEP 3 Place tonneau on the truck and follow instructions on Page 7 Be sure that the front flap seal is hanging over the bulkhead and not rolled under see Picture E on this page Reinstall struts as seen in pictures Pi...

Page 13: ...nter horizontally apart Picture A B Remove your tonneau from the truck bed according to instructions on Page 11 Hang tonneau vertically on the wall mounted J Hooks with the underside against the wall inserting J Hooks into the holes provided in Picture C D STEP 1 STEP 2 STEP 3 FORM IG3021HH Modified Mar 2009 Page 12 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 14: ...FORM IG3021HH Modified Mar 2009 Page 13 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 15: ...FORM IG3021HH Modified Mar 2009 Page 14 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

Page 16: ... much for your purchase of UnderCover DavidWells President UnderCover Inc 2010 UnderCover Inc All rights reserved UnderCover Inc P O Box 620 Rogersville MO 65742 417 753 8000 866 900 8800 www undercoverinfo com sales undercoverinfo com THANKYOU For any Warranty issues contact UnderCover directly Page 15 Model 3021 Dodge Ram 8 Bed 2002 2008 ...

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