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um UXPW125 Service Manual Download Page 32

UXPW

125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC

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32

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4.3.2.5. Before installing camshaft, apply appropriate
amount of lube oil on the circumference of bearings (at
both ends). Then apply appropriate amount of SO

2

grease into cams.

4.3.2.6. Mounting the camshaft into the rocker bracket,
take special attention to the projected point on flange
shall be upward, as shown in the figure.

4.3.2.7. Mounting stop plate and fastening bolts

4.3.2.8.  Install  the  completed  rocker  arm  assembly  to
cylinder  head.  Be  careful  to  check  whether  two
positioning  pins  are  in  good  conditions  before
assembling.

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Summary of Contents for UXPW125

Page 1: ...UXPW125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC...

Page 2: ...RS 2 GENERAL MAINTENANCE 3 LUBRICATION SYSTEM 4 CYLINDER HEAD PARTS MAINTENANCE 5 CYLINDER BLOCK AND PISTON 6 RIGHT COVER CLUTCH BALANCING GEAR GEARSHFT 7 LEFT COVER STARTING MOTOR SYSTEM MAGNETO 8 CR...

Page 3: ...atio 11 1 Valve Timing In Open 5 BTDC Close 37 ABDC Out Open 50 BBDC Close 3 ATDC Max power 9 1 5 kW 9500 1 5 rpm Max torque 10 1 5 N m 8000 1 5 rpm Idle speed 1400 100 r min Transmission System Clutc...

Page 4: ...2 Cylinder Head and Valves unit mm Item Standard Service Limit Valve Clearance Inlet 0 04 0 06 Exhaust 0 04 0 06 Valve Stem Diameter Inlet 4 975 4 990 4 92 Exhaust 4 955 4 970 4 90 Valve Guide Intern...

Page 5: ...Inner diameter of piston pin hole 14 002 14 008 14 04 Closure clearance of piston ring Top 0 1 0 25 0 35 Second 0 15 0 30 0 4 Oil 0 2 0 7 0 85 Piston Ring Groove Clearance Top 0 02 0 06 0 10 Second 0...

Page 6: ...ig End Radial Clearance 0 0 008 0 03 Side Clearance 0 1 0 35 0 5 Crankshaft Run out 0 03 0 08 Fork Outer diameter of fork shaft 9 966 9 984 9 93 Inner diameter of fork 10 000 10 018 10 05 Shift Fork T...

Page 7: ...EFI DIAGNOSTIC 7 GENERAL MAINTENANCE 2 1 ENGINE MAINTENANCE CYCLE 8 2 2 ENGINE MAINTENANCE STANDARDS 8 2 3 TORQUE STANDARS 8 2 4 SPARK PLUG MAINTENANCE 9 2 5 VALVE CLEARANCE ADJUSTMEN 10 2 6 OIL LEVE...

Page 8: ...e fuel filter must be changed every 3000 Km as is specified in the table and the fuel pump filter changed every 10000 km 2 2 Engine Maintenance Standards Item Standard Service Limit Engine oil Specifi...

Page 9: ...e If the lateral and center electrode have erosion or covered with accumulation of carbon the spark plug shall be cleaned or replaced The clearance of spark plugs shall be 0 8 1 0 mm Assembly torque o...

Page 10: ...on rotor of magneto is aligned with center of view hole Remove upper cover of cylinder head refer to 4 2 section Check Valve Clearance Note The inspection and adjustment of the valve clearance shall b...

Page 11: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 11 Tighten caps of large and small view holes respectively Install upper cover of cylinder head and check the engine for leakage...

Page 12: ...2 6 4 2 3minutes after stopping the engine support the vehicle using the main stand on firm level ground remove oil level gauge wipe it up and reinsert it Then put it out again to check oil level whi...

Page 13: ...at daily is still advisable to wash your hands with soap and water as soon as possible after handling used oil Changing the oil filter requires a torque wrench If you do not have it or the necessary...

Page 14: ...al damage on the engine If too much metallic dust is detected the engine shall be subject to inspection The oil screen shall not be cleaned with gasoline or other solvents that may damage rubber Reins...

Page 15: ...ERVICE MANUAL AND EFI DIAGNOSTIC 15 LUBRICATION SYSTEM 3 1 Lubrication system schematic diagram 16 3 2 Lubrication system technical specifications 17 3 3 Troubleshooting 17 3 4 Oil pump extraction and...

Page 16: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 16 3 1 Lubrication system schematic diagram...

Page 17: ...nd pump body 0 15 Requirements of tightening torque Fastening bolt of oil pump 10N m Screw on cover plate of oil pump 3N m 3 3 Troubleshooting Name of component Type of damage Symptom of component Sym...

Page 18: ...pump dismantle 3 4 1 1 Dismantle right cover refer to 6 5 section then remove circlip and take out gears of oil pump 3 4 1 2 Take out the pin and remove fastening bolt of oil pump Take out oil pump 3...

Page 19: ...hly 3 4 3 Check of oil pump Note When checking oil pump turn the rotor to measure it at multiple points so as judge it if its wear is beyond service limit If wear measured at any point is beyond the s...

Page 20: ...ce between outer and inner rotors of oil pump Service limit 0 20mm 3 4 3 3 Take out the shaft and pin from the oil pump Use knife straight edge and feeler gauge to measure axial clearance between roto...

Page 21: ...outer rotor and install the rotor into oil pump casing 3 4 4 2 Apply lube oil on the circumference of inner rotor pin shaft and pin and install them into oil pump casing 3 4 4 3 Install cover plate of...

Page 22: ...4 4 5 Assemble oil pump and tighten the bolt Assemble the pin 3 4 4 6 Install oil pump gears onto pin shaft and install circlip Apply an appropriate amount of lube oil on the gears 3 4 4 7 Install the...

Page 23: ...STIC 23 CYLINDER HEAD PARTS MAINTENANCE 4 1 CYLINDER HEAD EXPLODED VIEW 24 4 2 UPPER COVER OF CYLINDER HEAD MAINTENANCE 25 4 3 ROCKER ARM SET MAINTENANCE 27 4 4 CYLINDER HEAD SET MAINTENANCE 34 4 5 TE...

Page 24: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 24 4 1 Cylinder Head exploded view...

Page 25: ...cylinder head maintenance 4 2 1 Remove two bolts form upper cover of cylinder head 4 2 2 Take out upper cover and corresponding seal gasket 4 2 3 Positioning pin and O ring for removing the oil path...

Page 26: ...t using air gun 4 2 6 Assemble bolts and washers after the head cover is checked Need to be replaced old washer by a new one 4 2 7 Assembly location pin and a new O ring 4 2 8 Clean the sealing ring g...

Page 27: ...ace install rubber gasket of bolt of cylinder head with mark UP upwards 4 2 10 Assembling head cap upper cover bolts and tighten Tightening torque 10N m 4 3 Rocker arm set maintenance 4 3 1 Disassembl...

Page 28: ...ANUAL AND EFI DIAGNOSTIC 28 4 3 1 3 Remove the fastening bolts from timing sprocket chain 4 3 1 4 Remove the timing sprocket chain Care shall be taken when using a tool to fix the chain to avoid dropp...

Page 29: ...C 29 4 3 1 5 Remove AB Nut to take out the ROCKER ARM set 4 3 1 6 Loosen fastening bolt on stop plate and remove the stop plate Then remove camshaft 4 3 1 7 Remove fastening bolt of rocker arm shaft 4...

Page 30: ...IC 30 4 3 1 9 Check bearing at both ends of camshaft for free rotation 4 3 1 10 Inspect the cam for abrasion 4 3 1 11 And check rocker arm shaft for wear 4 3 1 12 Check rocker arm shaft hole for wear...

Page 31: ...r arm and rocker shaft in accordance with sequence shown in the illustration 4 3 2 3 Use flat screwdriver to turn rocker arm shaft so verify that screw hole on rocker arm shaft is aligned with through...

Page 32: ...iate amount of SO2 grease into cams 4 3 2 6 Mounting the camshaft into the rocker bracket take special attention to the projected point on flange shall be upward as shown in the figure 4 3 2 7 Mountin...

Page 33: ...sket and external surface of nut then install them into rocker arm bracket 4 3 2 10 Tighten AB bolt nut in turn Fastening torque 3N m 4 3 2 11 Follow the preceding steps to adjust the engine to the to...

Page 34: ...torque 9N m 4 3 2 14 Loosen tensioner device to check if chain is tensioned 4 3 2 15 Replace O ring with a new one and assemble the tensioning screw 4 4 Cylinder head set maintenance 4 4 1 Disassembl...

Page 35: ...move the cylinder head assembly 4 4 1 3 Remove the cylinder head seal gasket and the two position pins 4 4 1 4 Use special tooling to dismantle valve collet seat ring valve valve steam seal and valve...

Page 36: ...linder head assembly 4 4 2 1 Check the cylinder Head combustion chamber clean the carbon deposit 4 4 2 2 Check valve spring for free length In 38 5 39 5 mm Outer 41 5 42 5 mm 4 4 2 3 Inspection flatne...

Page 37: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 37...

Page 38: ...4 4 3 Assembly of Cylinder head set Cylinder head exploded view 4 4 3 1 Assemble the components according to the order of exploded view 4 4 3 2 When installing valve spring care shall be taken that t...

Page 39: ...y shall be subject to air tightness test Next operation shall not be done unless the cylinder head assembly is confirmed air tight 4 4 3 4 Assembly positioning pins and a new cylinder head sealing gas...

Page 40: ...SERVICE MANUAL AND EFI DIAGNOSTIC 40 4 5 Tensioner device extraction and installation 4 5 1 Remove the screw of the tensioning device 4 5 2 Use the right tools to adjust the tensioning device until l...

Page 41: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 41 4 5 3 Assembly of Tensioner device 4 5 4 Replace O ring with a new one 4 5 5 Tighten the screw...

Page 42: ...NE SERVICE MANUAL AND EFI DIAGNOSTIC 42 CYLINDER BLOCK AND PISTON 5 1 CYLINDER BLOCK PISTON EXPLODED VIEW 43 5 2 LIMITS FOR SERVICE 44 5 3 TROUBLESHOOTING 44 5 4 CYLINDER BLOCK PISTON DISASSEMBLY AND...

Page 43: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 43 5 1 Cylinder block piston exploded view...

Page 44: ...arance between piston pin and piston pin hole 0 002 0 014 0 04 Small End of Connecting Rod Inner diameter 14 015 14 028 14 06 Clearance between small end of connecting rod and piston pin 0 015 0 03 0...

Page 45: ...Knock cylinder block slightly with rubber hammer to separate cylinder block from crankcase Take out cylinder block upwards Care shall be taken to not damage piston when dismantling cylinder block 5 4...

Page 46: ...at two directions mutually perpendicular at every layer Limit value 52 5mm 5 4 2 2 Calculate cylindricity of cylinder bore in accordance with the maximum value measured at the positions Limit value 0...

Page 47: ...e pliers to remove circlip of piston pin 5 4 3 3 Remove Piston pin 5 4 3 4 Turn piston rings manually to check if the piston rings can rotate freely on the piston without seizure Use thumbs to increas...

Page 48: ...iston skirt calculate their fit clearance Limit value 0 09mm 5 4 4 3 Diameter inspection of piston pin hole Limit value 14 04mm 5 4 4 4 Detection of piston pin diameter Limit value 13 96mm 5 4 4 5 Fit...

Page 49: ...der block and press them down with piston Check gap of each piston ring with feeler gauge Limit value Top ring 0 40mm Second ring 0 40mm Oil ring 0 85mm 5 4 4 9 Check for clearance between piston ring...

Page 50: ...st be placed away from each to other by 120 Incorrect assembly of piston rings will directly cause oil burning abnormal wear and tear of piston 5 4 5 piston cylinder block installation When checking c...

Page 51: ...irclip must be installed to its place Split of circlip shall be alternated away from the installing position on the piston Split of circlip must be kept downwards 5 4 5 2 Install locating pin and new...

Page 52: ...DIAGNOSTIC 52 Install guide plate of chain into cylinder block Note Guide plate shall be installed to its place as shown in the figure otherwise the plate may be damaged abnormally Assemble cylinder h...

Page 53: ...CH BALANCED GEAR GEARSHIFT 54 6 2 CLUTCH TECHNICAL SPECIFICATIONS 55 6 3 TIGHTENING TORQUE REQUIREMENTS 55 6 4 TROUBLESHOOTING 55 6 5 RIGHT COVER EXTRACTION AND INSTALLATION 56 6 6 CLUTCH EXTRACTION A...

Page 54: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 54 6 1 Exploded view of right cover clutch balancing gear gearshift...

Page 55: ...plate fastening bolts 12N M Positioning plate fastening Bolts 12N M Clutch lid fastening Bolts 12N m Pump impeller fastening Torque 12N m 6 4 Troubleshooting 6 4 1 Clutch does not release or not fully...

Page 56: ...ove connecting water pipes from right cover and remove bolts from right cover 6 5 2 Remove the paper gasket and positioning pin 6 5 3 Check the crankshaft oil seal is intact 6 5 4 Removal of right cov...

Page 57: ...ERVICE MANUAL AND EFI DIAGNOSTIC 57 6 5 4 3 Water pump dismantle impeller 6 5 4 4 Dismantle packing and water pump shaft 6 5 4 5 Use special tools to dismantle mechanical seal assembly bearing and tak...

Page 58: ...rod of clutch 6 5 4 7 Use tools to dismantle cotter pin on control arm and take out the spring 6 5 4 8 Take out clutch control arm and oil seal 6 5 4 9 Check clutch control arm for deformation check...

Page 59: ...control arm with new one Apply appropriate amount of lube oil onto lever of control arm then install the arm into right cover 6 5 5 2 Use tools to knock cotter pin into corresponding hole of control a...

Page 60: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 60 6 5 5 4 Cooling system assembly 6 5 5 4 1 Cooling system exploded view 6 5 5 4 2 Cleaning 6 5 5 4 3 Assemble 2 bearings 6001 and water pump shaft...

Page 61: ...RVICE MANUAL AND EFI DIAGNOSTIC 61 6 5 5 4 4 Assemble oil seal of water pump shaft 6 5 5 4 5 Install mechanical seal assembly 6 5 5 4 6 Assemble impeller packing of water pump 6 5 5 4 7 Assemble impel...

Page 62: ...s First tighten the bolt at locating pin then tighten other bolts alternatively Note When assemble right cover rotate impeller of water pump so checked water pump shaft is aligned with balanced shaft...

Page 63: ...ction 6 6 1 1 Dismantle 4 bolts from end cover of clutch then take out end cover of clutch bearing declutch spring 6 6 1 2 Dismantle locknut and washer of clutch 6 6 1 3 Take out upper and lower press...

Page 64: ...out declutch shaft sleeve 6 6 2 Check of clutch 6 6 2 1 Check bearing of clutch for free rotation 6 6 2 2 Check declutch spring of clutch for damage Measure free length of spring Service limit 39 6mm...

Page 65: ...ck driven friction plates flatness Service limit 0 20mm 6 6 2 6 Check outer case of clutch and shaft sleeve for abnormal geometry Measure inner hole diameter of driven gear on outer case Service limit...

Page 66: ...3 2 Apply appropriate amount of lube oil onto gears Assemble outer case and declutch washer 6 6 3 3 New friction plates shall be immersed in engine oil before assembly When assemble central sleeve of...

Page 67: ...Use tools to fix pressure plate and tighten locknut of clutch Tightening torque shall meet specified requirement Tightening torque 74N m 6 6 3 7 Assemble spring and clutch end cover and tighten bolts...

Page 68: ...and parts in order Pin Locating plate Locating plate bolt Locating plate spring Washer 6 7 4 Check of gearshift arm Check if lever of arm bends deforms or wears abnormally check spring for damage and...

Page 69: ...r shaped plate Pin holes on the star shaped plate shall be aligned with two cylindrical pins 6 7 7 Tighten bolt on star shaped plate Tightening torque 12 N m 6 7 8 Apply lube oil to gearshift arm shaf...

Page 70: ...Note Do not damage woodruff and circumference of crankshaft when removing drive gear and balancing gear 6 8 2 Drive gear and balancing drive gear Assembly 6 8 2 1 Check woodruff key for looseness or...

Page 71: ...r with woodruff key on crankshaft and assemble them Apply appropriate amount of engine oil on gears 6 8 2 5 Assemble washer locknut of drive gear 6 8 2 6 Tighten nut to specified torque Tightening tor...

Page 72: ...ak and damage Check rubber bushing for hardening damage and deformation Check driven gear hub for wear Check driven gear for damage or wear 6 8 3 3 4 Apply engine oil on matching face between gear and...

Page 73: ...t and keyway 6 8 4 2 Align keyway of balancing driven gear with woodruff key on balancing shaft Meanwhile rotate balanced driven gear to align the keyway with timing mark on balancing driven gear 6 8...

Page 74: ...FT COVER STARTING MOTOR SYSTEM MAGNETO 7 1 EXPLODED VIEW OF LEFT COVER STARTING MOTOR SYSTEM MAGNETO 75 7 2 LEFT COVER EXTRACTION AND INSTALLATION 76 7 3 STARTING MOTOR SYSTEM EXTRACTION AND INSTALLAT...

Page 75: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 75 7 1 Exploded view of left cover starting motor system magneto...

Page 76: ...1 Take out gearshift switch harness from harness groove 7 2 2 Loosen fastening bolt on left cover and remove left cover 7 2 3 Take out locating pin and paper gasket Assemble locating pin and new pape...

Page 77: ...gearshift switch harness into harness groove on left cover 7 3 Starting motor system extraction and installation 7 3 1 Dismantle left cover and take out shaft sleeve dual gear shaft and dual gear 7 3...

Page 78: ...special tools to dismantle magneto rotor 7 3 5 Check needle bearing woodruff key on crankshaft for damage 7 3 6 Clean off engine oil from tapered face of crankshaft Install magneto rotor and turning...

Page 79: ...g torque 74 N m 7 3 9 Replace O ring with a new one Apply appropriate amount of lube oil onto O ring before assembling 7 3 10 Assemble starting motor 7 3 11 Apply appropriate amount of lube oil onto d...

Page 80: ...rge starting gear onto magneto rotor then check if the gear can rotate normally making it rotate counterclockwise 7 3 13 Magneto rotor disassembly 7 3 13 1 Use special tools to fix rotor then dismantl...

Page 81: ...25 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 81 7 3 13 4 Check teeth of large starting gear for damage Measure outer diameter of large starting gear Service limit 45 60mm 7 3 13 5 Magneto rotor explode...

Page 82: ...hole 7 3 13 8 Apply appropriate amount of fastening adhesive onto threads of bolts then use tools to locate and tighten the bolt Tightening torque 16 N m 7 3 13 9 Install large starting gear onto ass...

Page 83: ...o 7 4 3 Install a magneto onto left cover then tighten bolts 7 4 4 Install sensor and tighten bolts Press cable clip of magneto into corresponding position on left cover and tighten bolts Note When as...

Page 84: ...STALLATION 8 1 CRANKSHAFT EXPLODED VIEW 85 8 2 TECHNICAL SPECIFICATIONS 86 8 3 CRANKSHAFT EXTRACTION 87 8 4 DRIVE TRAIN EXTRACTION AND CHECK 89 8 5 BEARINGS EXTRACTION 92 8 6 BEARINGS INSTALLATION 94...

Page 85: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 85 8 1 Crankcase exploded view...

Page 86: ...10 018 10 05 Shift Fork Ear Thickness 4 93 5 00 4 5 Drive train Gear tooth inner hole diameter M4 20 000 20 021 20 04 M5 20 000 20 021 20 04 C1 20 500 20 521 20 55 C2 23 000 23 021 23 04 C3 23 025 23...

Page 87: ...ver left cover in accordance with steps described above 8 3 2 Loosen and dismantle fastening bolt on chain guard then take out chain guard tension plate guide plate and chain 8 3 3 Dismantle fastening...

Page 88: ...shaft 8 3 7 Dismantle fastening bolts on crankshaft 8 3 8 Place crankcase properly with right half downwards Knock counter shaft and crankshaft with rubber hammer to loosen adhesive on halves left and...

Page 89: ...nsion plate for severe wear or damage If there is replace the tension plate with a new one 8 4 Drive train extraction and check 8 4 1 Take out fork shaft of main and counter shafts 8 4 2 Take out fork...

Page 90: ...f the gears 8 4 4 3 Check shaft sleeve for severe wear and damage Measure inner and outer diameters of shaft sleeve Calculate fit clearance between shaft sleeve and gear Service limit M4 20 04mm M5 20...

Page 91: ...aft sleeve 8 4 5 Check of gearshift drum 8 4 5 1 Check both ends of gearshift drum and profiled groove for abnormal wear or damage 8 4 5 2 Check fork for abnormal wear and deformation Measure fork inn...

Page 92: ...amage 8 4 6 Replacement of bearings 8 4 6 1 Turn inner race of bearing to check if it can rotate freely 8 4 6 2 Check bearing cage and balls looking for severe wear and damage 8 5 Bearings extraction...

Page 93: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 93 8 5 3 Dismantle counter shaft and gearshift arm oil seals located on left half 8 5 4 Dismantle bearings from left half using a bearing puller tool...

Page 94: ...with special tools Note 1 Bearing shall be installed using special tools 2 When pressing bearing force shall be applied on outer race of bearing otherwise the bearing may be damaged 8 6 2 Apply appro...

Page 95: ...er and outer races of bushing to guarantee initial lubrication 8 7 4 Install the components and parts onto their original positions Note All gears assembled shall be able to rotate and move freely Was...

Page 96: ...UXPW 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 96 8 7 5 Main shaft Exploded view 8 7 6 Counter shaft exploded view...

Page 97: ...iss washers at both ends of the shafts 8 7 9 Marks on forks C Main shaft fork R L Counter shaft fork 8 7 10 Install forks of counter and main shafts into corresponding positions Face of fork with mark...

Page 98: ...all components and parts are installed in the right positions and main and counter shafts can rotate freely 8 8 Crankshaft check 8 8 1 Dismantle balanced shaft 8 8 2 Dismantle crankshaft 8 8 3 Check...

Page 99: ...drive sprocket on crankshaft for abnormal wear and damage If there is check correspondingly timing driven sprocket chain tensioner etc for abnormal condition When it is necessary to replace timing dri...

Page 100: ...e installation 8 9 1 Install crankshaft into right half of crankcase 8 9 2 Install balanced shaft 8 9 3 Clean matching faces on left and right halves of crankcase Apply sealing adhesive on matching fa...

Page 101: ...their positions and if there are foreign elements in the crankcase 8 9 6 Install and approximate the bolts then tighten them with torque spanner to specified torque Tightening torque 12N m Note After...

Page 102: ...Tapered face of pressing pin body shall contact bearing 8 9 10 Apply adhesive to thread on 2 3 of length then install pressing pin body guard and bolts onto crankshaft case Tighten the bolts to specif...

Page 103: ...W 125 ENGINE SERVICE MANUAL AND EFI DIAGNOSTIC 103 9 EFI DIAGNOSTIC SYSTEM RENEGADE II 125 SERIES EFI 9 1 GENERAL INFORMATION 104 9 2 STEPS TO MAKE THE DIAGNOSTIC 104 9 3 OBD II STANDARD FAULT CODES 1...

Page 104: ...ces by Bluetooth It is compliant with OBD II EOBD specification It reads the recorded data on the car or motorcycle ECU by the iOBD2 app When the car or motorcycle is running it reads the real time en...

Page 105: ...rt Plug the iOBD2 adapter into the OBD II port on the motorcycle and turn the ignition switch on without starting the engine The OBD II port is located below the front seat but it may be variance on d...

Page 106: ...ou can use Diagnostic to scan and read all failure codes Trouble Code If a failure code is showed on the screen please check the related circuit for proper solution Main failure codes for REN II EFI s...

Page 107: ...e refer to 9 3 section to see the complete list of all standard OBD2 failure codes 9 2 5 Erasing trouble codes If a trouble code was solved and need to be erased press the Clear Trouble Code button an...

Page 108: ...use Live Data to read in real time some of the sensors of the system The picture below shown A All the sensors to read Press Done B Information about the selected sensors 9 2 7 Dashboard In Dashboard...

Page 109: ...r 1 P0133 O2 Sensor Circuit Slow Response Bank 1 Sensor 1 P0134 O2 Sensor Circuit No Activity Detected Bank 1 Sensor 1 P02XX Fuel and Air Metering P0200 Injector Circuit Malfunction P0216 Injection Ti...

Page 110: ...ming Error P0603 Internal Control Module Keep Alive Memory KAM Error P0604 Internal Control Module Random Access Memory RAM Error P0605 Internal Control Module Read Only Memory ROM Error Module Identi...

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