Ulvac UFW-003 Instruction Manual Download Page 15

9-1. Maintenance 

Confirm the following check points once a day.   

(1)

Is there a leakage at the connection section with vacuum pump? 

(2)

Do you find oil vapor or oil leaking out of connection hoses or pipes and the 
machine body?   

(3)

Do you hear abnormal noise? 

Please take action of 12. ‘Failure and Countermeasure’ if you find it abnormal. 

 

9-2. Regular check up 

 Check 

points 

Detail 

 

Element 

The condition of increase in pressure and oil 
contamination 

 

Oil pressure pump The condition of sucking and draining 

 

Housing 

Defect, leak, crack, damage or etc.    The condition of
deterioration of O ring and such components.   

 

Connection hose 

and joints 

The deterioration condition.  The condition of 
contamination. 

 

Every piping   

Crack, loose, breakage. The condition of 
contamination 

 

Pressure gauge 

A gauge pointer goes out of order. 

   

We suggest that overhaul should be performed every two years for longer lifetime of our 
product. 

   

Please ask us or our dealers for overhauling for this product is assembled of

 

mechanical 

ingenuity.  

 

   

9-3. List of Consumables

                                 

 

                                                                         

 

Description No. 

of 

units 

Element 1 

Pump connection hose

 

O-ring (AS-238) 

O-ring (G-100) 

 

     

9-4 When to replace elements 

Replace elements when the pressure of circular pump in the outlet side reaches to 
0.3MPa or more during operation.   

Replace elements when the quality becomes inferior due to deterioration of water 
separation membrane affected by the particles excluded from the above. 

 

 

The O-rings are used between 
filter case and housing head. 

Summary of Contents for UFW-003

Page 1: ...y Water Separation Instruction Manual UFW 003 ULVAC KIKO Inc Caution Be sure to read this manual for safety and efficiency beforehand The dimensions specifications of the models of these products may be changed without notice for quality improvement ...

Page 2: ...esults from the pump being stopped for a long time 2 Foreign objects have built up in the circulator pump from circulating extremely contaminated oil 1 Rust tends to form while the circulating pump is stopped Therefore even after the work task is finished continue to start up the pump only and circulate oil If the pump must be stopped for a long time separate the water sufficiently after the vacuu...

Page 3: ...ttention or to keep them as a rule We show the symbols and their definitions as follows Danger This mark means that a user s life is very high possibly in danger for death or heavy injury sickness if he or she fails to operate or handle Warning This mark also means that a user s life is possibly in danger for death or heavy injury sickness if he or she fails to operate or handle Caution This mark ...

Page 4: ...or fire Warning Do not put it near or into fire It may cause explosion and fire Warning Do not touch the pump while operating Warning Do not cut fibers of elements Do not attach them with an adhesive Don ts actions may cause deformation of fibers and elements may not function Warning Consult with doctors immediately without robbing your eyes after washing them with clean water when fibers of eleme...

Page 5: ...ere is not any damage during transportation Please contact our dealers if you find any defect or failing of our products caused by delivery Make sure the flanges tightly shut before using our product A loose flange may cause oil leakage or pump damage 2 The required condition for storage installation and operation Please keep the conditions as follows for storage installation and operation Ambient...

Page 6: ...ed items for elements components or parts for oil filtration system Unspecified items may cause oil leakage failure in filtering and breakage Do not disassemble or remodel rebuild detune Do not mount nor remove while operating It may cause oil leakage or breakage Do not press from the external Do not handle elements wildly fibers may deform for fiber is molded form Mount elements in the body for s...

Page 7: ...d rubber gloves at element replacement Wash your hands with water and soap if you happen to touch oil of vacuum pump Get treatment by doctors if you happen to have the oil in your eyes after washing with clean water at least for fifteen minutes Safety 5 ...

Page 8: ...tem diagram P5 5 Installation P6 6 Preparation for operation and supply P6 7 Operation P7 8 Shut down P7 9 Maintenance and Check up P7 10 Replacement of Elements P9 11 Replacement of Oil P9 12 Failure and countermeasure P10 13 Anti Chemicals P11 14 Disposal P12 15 Assurance P12 16 Closing P12 UFO UFW Check sheet of the current situation For maintenance repair ...

Page 9: ...in 50 60Hz Max capacity of removing water or moiture Continue separate drain Accuracy in removing water 100 200ppm Max acid neutralization ability 0 1mol element Relief pressure 0 35MPa Power source Single phase 100V 25W 50 60Hz Full load current 0 6A 0 6A 50 60Hz Range of circulation oil temperature From10 to80 Weight Approx 8 4Kg body weight Dimension 235W 245L 418H Necessary oil Approx 1L Prepa...

Page 10: ...iption Item no Description Filter case PP elbow Housing head Nylon hose Motor Oil supply port Oil pressure pump Power cord Pressure gauge Power supply adopter Three way valve Switch Inlet Fuse 1A Outlet Earthing Drain port Stop valve ...

Page 11: ...alve Definition Inlet port side three way valve Direction Refill port side Closed position CLOSE Inlet port side Outlet side three way valve Direction Upper side oil drain side Closed position CLOSE Drain port side ...

Page 12: ...ow to connect to GLD series pump UFW 003 model Oil supply port Separately sold adopter is necessary Outlet side three way valve Drain port Supply port Oil inlet Attachment hose Attachment hose Outlet port Separately sold special adopter is necessary UFW 003 model エエ レレ メメ ンン トト Circulating pump Relief valve Oil supply Oil supply port Oil drain port Outlet port Inlet port Element Option port Vacuum...

Page 13: ...er separation membrane and improves its function at the operation outset Always soak with water before use To remove refer to 10 Replacement of Elements 6 Preparation for operation and supply 6 1 Place this body and oil rotary vacuum pump at the height of the surface of oil or lower than it within 1m The oil in the body may reflux back run towards the pump side if you set the body higher than the ...

Page 14: ... upwards 7 2 Confirm that power cord plugs in consent Turn on the main switch and it starts running 7 3 Water separated from oil collect in a filter case bottom the blue section during operating Open the drain valve and drain the water when water reaches up to the blue section the bottom of filter case 7 4 Pay special attention to draining water always during operation The full water in filter cas...

Page 15: ...eterioration condition The condition of contamination Every piping Crack loose breakage The condition of contamination Pressure gauge A gauge pointer goes out of order We suggest that overhaul should be performed every two years for longer lifetime of our product Please ask us or our dealers for overhauling for this product is assembled of mechanical ingenuity 9 3 List of Consumables Description N...

Page 16: ...t in the upper side of filter case and put off hose 10 10 Rotate the filter case anti clockwise and remove it If it is stiff put rubber bands in three places rotate it with your hands Or you can easily rotate it with a belt trench The other tools may damage it 10 11 Remove elements from housing head 10 12 Set new elements after cleaning inside and around the housing head 10 13 Set a filter case an...

Page 17: ...shooting of piping Pump lock Maintenance and trouble shooting of pump Rotor failure Repair pump Defective oil seal Repair pump Circular pump Defective relief valve Repair pump Clog in element Replace elements Inferior element function Replace elements Element Failure in set up for filtering time Lengthen filtering time Note1 Pressure switch and buzzer are of option Note2 Fill in the form the last ...

Page 18: ... Valve Hose Particular material metal section sus AS resin PE resin SUS stainless steel PE polyethylene BS brass FC 250 steel casing BS PVC 13 2 Anti solvent anti chemicals Summary 〇 NO PROBLEM CAUTION Acetone Benzene Diethyl ether Ethyl acetate Ethyl alcohol Trichloroethylene Acetate Chlorine gas Ammonia gas Hydrogen sulfide Freon Water ...

Page 19: ...hin assured period Ambient temperature humid from 7 to 40 Type of exhaust gas of vacuum pump and temperature Dry air from 7 to 40 Handle and operate following this instruction manual 3 Charge for repair even in assured period in the cases below Defect failures caused by natural disasters earth quakes or fire Defect failures caused by the particular environment of brine damages and pollution Failur...

Page 20: ... regular check up Overhaul Charged Request for estimation for the repair and repair 2 The situation of failure defect Abnormal noise Pressure failure Operation failure The other 3 Purpose for vacuum pump or pump name Vacuum pump model type Purpose Model name 4 Type of vacuum sucking gas 1 Effect on health life Harmless Hazardous 2 Gas type description Mandatory to fill in 5 Operation environment o...

Reviews: