Property of Ultrasonic Power Corporation -
© 2022
Publication Number UPC220504-001
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3.4. Operating the Equipment
1.
Getting Started
– Locate the unit on a solid and level surface.
2.
Filling the Unit
– Check to be sure the drain valve is tightly closed. Fill the tank up
to the recommended working level with high quality water (A good rule of thumb is
to fill the tank to ¾ full). To protect against overflow, allow space in the tank for the
water displacement of the items that are to be placed in the tank. If tap water is not
of good quality, it is recommended that filtered water is used to allow the detergent
to perform at its highest level.
3.
Adding Chemicals
– Use the mixture rate recommended by the detergent
manufacturer. After cleaning one or two items, you may choose to increase the
chemical ratio. The amount of chemical will be based on the condition of the water
being used and how much contamination is to be removed. Detergents that are
used in this ultrasonic cleaning system must be compatible with 304 and 316L
stainless steel.
You will void the warranty if chemical attack to the stainless
steel occurs.
4.
Generator Power On –
On the generator(s), turn ON the main power switch. (DO
NOT turn on the ultrasonics without having liquid in the tank, doing so will damage
the ultrasonic transducers). Rotate the "Power Intensity" dial clockwise (ultrasonic
sound will increase).
5.
System Degassing
-
If new water and detergent has been added allow the system
to run for five minutes at 80% power. This allows the water in the cleaning tank to
properly degas (the water comes to oxygen equilibrium). The degassing process
removes unwanted air molecules from the cleaning tank, thus maximizing the
efficiency of the cavitation/cleaning process.
6.
Pump and filter system (Optional Accessory) -
The pump and filter system’s
primary purpose is to filter out contaminants from the liquid in order to extend the
life of the detergent and lower operating costs. As agitation will hinder cavitation, it
is recommended that the operator not use the pump and filter during cleaning. If it is
absolutely necessary, the lowest flow rate permissible is recommended. The system
is fitted with a purge valve that enables operators to prime the system’s pump in low
feed conditions. Some users will operate the system at 100% between cleaning
cycles or work shifts.
