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Ultrasonic BT SE Series Manual Download Page 29

 
Property of Ultrasonic Power Corporation - 

© 2017 

 

Publication @170119 

 

 

 

 

 

 

 

 

29

 

 

 

 

Standard Pricing Schedule*

 

 Repair Rates (250W/500W Generators) 

 

Comments 

 

Warranty Repair  

$0.00  

UPC Warranty Applies  

           Test/Evaluation Fee  

$105.00   Waived with warranty replacement due to defect 

NON-Warranty  

$425.00   Expired warranty, equipment malfunction, customer 

damage  

 

 Repair Rates (750W/1000W generators) 

 

Comments 

 

Warranty Repair  

$0.00  

UPC Warranty Applies  

           Test/Evaluation Fee  

$145.00   Waived with warranty replacement due to defect 

NON-Warranty  

$600.00   Expired warranty, equipment malfunction, customer 

damage  

  

  

   

 

Repair Rates for Immersible Transducers

 

Comments

 

Warranty Repair  

$0.00  

UPC Warranty Applies  

           Test/Evaluation Fee  

$150.00   Waived with warranty replacement due to defect 

NON-Warranty  

Quote  

Expired warranty, equipment malfunction, customer 

damage  

 

 

 

 

Repair Rates for Bench Top Systems

 

Comments

 

Warranty Repair  

$0.00  

UPC Warranty Applies  

           Test/Evaluation Fee  

$175.00   Waived with warranty replacement due to defect 

NON-Warranty  

Quote  

Expired warranty, equipment malfunction, customer 

damage  

 

 

 

 

 

 

Repair Rates for Console Systems

 

Comments

 

Warranty Repair  

$0.00  

UPC Warranty Applies  

           Test/Evaluation Fee  

$300.00   Waived with warranty replacement due to defect 

NON-Warranty  

Quote  

Expired warranty, equipment malfunction, customer 

damage  

 

 Cleaning Fee  

$95/hour   Additional Cleaning Fee to be assessed based on judgment 

of RMA Coordinator 

 

Summary of Contents for BT SE Series

Page 1: ...017 Publication 170119 jsw 1 BT SE Series Cleaning Systems Basic and Advanced Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232 2150 Email sonic upcorp com www upcorp com ...

Page 2: ...ime to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for years to come Thank You again for selecting Ultrasonic Power Corporation for your cleaning needs Sincerely The Ultrasonic Power Family Please read the entire manual The BT SE Series of cleaning systems requires ...

Page 3: ...Principles of Operation 9 4 Description of Components 10 5 Preparation of Use Getting Started 12 6 Operating Instructions 13 7 Accessories 14 8 Techniques for Optimizing Cleaning Results 16 9 Maintenance 20 10 Troubleshooting 21 11 Diagrams and Drawings 22 12 Component List 24 13 Warranty 25 14 Return of Equipment Policy 27 ...

Page 4: ... signal word is to be limited to the most extreme stuations Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates an imminently hazardous situation which if not avoided could result in minor or moderate injury High Voltage The HIGH VOLTAGE symbol means that failure to follow this safety statement MIGHT result in personal ...

Page 5: ...ES TOXIC FUMES CAUTION Never use ultrasonic cleaning console as a sink Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unless the correct voltage is available CAUTION Never operate unit without at least 6 inches of water in the cleaning ch...

Page 6: ...apable of handling twice the rated current The wires are colored as follows black hot ungrounded white return grounded green yellow protective earth The system also contains one drain valve for tank content drainage The drain can be plumbed into a facility drain or remaining unplumbed for added mobility on draining locations Recommend the use of NRTL approved electrical plug for use with this syst...

Page 7: ... 120 System Electrical Supply Requirements Amps 7 7 10 3 18 10 3 Generator Electrical Supply Requirements Volts Generator Electrical Supply Requirements Amps Ultrasonic Power Watts 250 500 750 500 Frequency of 5300 Series Generator kHz 40 40 40 40 Heater Power Watts 500 500 1000 500 Estimated Heat up Time 1 4 hours 2 5 hours 2 7 hours 2 8 hours Maximum dB Level 85 85 85 85 Dependant on selected op...

Page 8: ...ule Fuse F1 F2 Type Model Volts Amps Acting Volts Amps Acting Benchtop SE Series Ultrasonic Fuse Heater Fuse BT 40 SE 250 4 Fast 250 6 Fast BT 60 SE 250 6 Fast 250 6 Fast BT 130 SE 250 10 Fast 250 10 Fast BT 822 SE 250 6 Fast 250 6 Fast All fuses have the cartridge style form factor ...

Page 9: ...stals The vibrations are transferred from the piezoelectric converters to the high grade stainless steel tank via the VIBRA Bar bonded directly to the tank This vibration is what powers the ultrasonic cleaning process The Vibrations cause small vacuum cavities that are formed These vacuum cavities grow in size with each vibration until they reach a critical point where can no longer hold their siz...

Page 10: ...0 series ultrasonic generator The generator supplies the specified signal 25 40 68 132 or 170 kHz to the transducers The high efficiency of the generator ensures the maximum cleaning power delivered to the tank without excessive power loss due to heat buildup Transducers The transducers are made up of the piezoelectric converter and the patented Vibra Bar that is directly bonded to the stainless s...

Page 11: ...tainless steel is subjected to during the ultrasonic process The high grade stainless steel also aids in transferring the ultrasonic signal into the liquid medium Controls The controls are on the tank itself as on the SE Self Enclosed series of benchtops The complexity of the controls and their capabilities depend on the options that have been selected by the customer in each system ...

Page 12: ... is appropriate to your country If your power cord is damaged contact Ultrasonic Power Corporation customer service department for a replacement Fill the tank with liquid a good rule of thumb is to fill the tank to full To protect against overflow allow space in the tank for the water displacement of the items that are to be placed in the tank DO NOT turn on the system without filling the tank wit...

Page 13: ... then or into the tank Be sure to completely submerge the item to be cleaned into the liquid Ensure that there is no voids air bubbles on the item as the ultrasonic process will only work in the liquid medium On average 60 120 seconds of immersion time is all that is required to thoroughly clean the average job Some cleaning job times may vary depending on the amount and type of material to be rem...

Page 14: ...Timer Unit Option Advanced Provides a timer that automatically turns off the ultrasonics of the system at a prescribed time ensuring consistent repeatable results It also allows for the operator to walk away from the unit and prevents damage to the items being cleaned from excessive ultrasonics ...

Page 15: ...lter w Stand Option Circulates the liquid and filters contaminants extending the useable life of the liquid Basket Option The basket is made to fit each particular system In assists in placing items in the tank without placing your hands in the liquid It also assists in holding small items together Lid Option Protects from getting contaminants into the liquid when not in use and insulates the liqu...

Page 16: ... to ten minutes since very few parts are sufficiently clean within a few seconds Pre cleaning may be required to remove gross contamination or to chemically prepare the parts for a final clean Some applications require more than one ultrasonic cleaning stage to complete the required cleaning Ultrasonic agitated rinsing is required in some cases to more thoroughly remove the wash chemicals TEMPERAT...

Page 17: ...cedure for ultrasonic cleaning is generally as follows Put parts in basket and place basket through three or four process steps ultrasonic wash spray rinse optional immersion rinse dry Some parts loaded in baskets can mask or shadow from the radiated surface of the ultrasonic transducers Most ultrasonic cleaning systems are designed for specific applications Bottom mounted transducers or side moun...

Page 18: ...n However there is what is known as the large tank phenomenon which indicates that tanks over 50 gallons usually require only about 20 watts per gallon The only explanation available is a point of diminishing returns with regard to ultrasonic power LOADING Loading of the part s to be cleaned must be considered with regard to the shape and density A large dense mass will not allow internal surfaces...

Page 19: ... that is to be used in the ultrasonic cleaning system Test the cleaning capabilities of the system after each change in liquid dilution of chemical ratio adding chemical changing of liquid Locate the ultrasonic cleaning system in a dry dust free area Dust and or water particles may diminish damage the electronics of the generator Maintain a maintenance log to ensure proper care of the equipment Tu...

Page 20: ...enerators Blow out the internal parts of the generator with an air hose Careful use of air pressure may be used to remove dirt from critical areas Periodically check the generator air intake for buildup of dust and or debris Recommended maintenance cycle is 3 months or 500 hours For environments that has a lot of dust and or debris check more periodically GENERAL MAINTENANCE To prevent build up of...

Page 21: ...knob clockwise if applicable 5 If the above did not solve the problem Call the Ultrasonic Power Corporation customer service department for assistance The liquid does not heat up 1 Ensure the tank power cord is plugged into its proper voltage supply 2 Press the Heat switch to the ON position 3 Rotate the heat knob clockwise If applicable 4 If the above did not solve the problem Call the Ultrasonic...

Page 22: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 22 11 Diagrams and Drawings BT Self Enclosed Standard Wire Diagram ...

Page 23: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 23 ...

Page 24: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 24 12 Component List Tank Generator Pump and Filter SE Models Pump and Filter Stand ...

Page 25: ...to meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FOR ALL THIRD PARTY PRODUCTS SOLE REMEDY UPC s sole liability for any breach of the Warranty will be to replace or repair in UPC s sole discretion any Product or item covered by this Warranty which is determi...

Page 26: ...f Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions negotiations agreements and understandings between the parties d No assignment of this Warranty or of any right or obligation under this Warranty will be made by the first Purchaser or Customer if the first P...

Page 27: ...cy for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing diagnosis parts and labor to determine the cause of the defect and the repair necessary to restore full functionality of the returned equipment Returned equipment that is determined beyond repair due to non U...

Page 28: ...he shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning materials contaminants remaining in the cleaning systems tanks consoles Prior to returning equipment to UPC de contamination of equipment must be completed UPC reserves the right to refuse acceptance of equipmen...

Page 29: ...mmersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment malfunction customer damage Repair Rates for Bench Top Systems Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 175 00 Waived with warranty replacement due to defect NON Warranty Quote ...

Page 30: ...f Ultrasonic Power Corporation 2017 Publication 170119 30 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE ELECTRONIC EQUIPMENT ...

Page 31: ...eater 50 31 040 Analog thermostat 50 31 021 Digital Thermostat Controller TCS 4010 50 31 046 Digital Timer 50 42 043 Lit amber rocker switch 50 06 050 Rocker switch 50 06 029 3 position switch green for timer 50 06 183 Fuse 4A 50 07 002 Fuse 6A 50 07 020 Fuse 10A 50 07 014 Contact Ultrasonic Power Corporation for other system parts not listed 815 235 6020 or 1 800 575 0168 ...

Page 32: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 32 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system ...

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