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Property of Ultrasonic Power Corporation - 

© 2017 

 

Publication #170119-jsw

 

 

 

 

 

 

 

 

11

 

3.  Principles of Operation 

The ultrasonic generator transforms AC line power to a specified signal (rated in kHz) that drives 

a piezoelectric converter/ transducer.  This electrical signal is converted by the transducer to a 

mechanical vibration due to the characteristics of the internal piezoelectric crystals. 

 

The vibrations are transferred from the piezoelectric converters to the high grade stainless steel 

tank via the "VIBRA-Bar"

®

 bonded directly to the tank.  This vibration is what powers the 

ultrasonic cleaning process. 

 

The Vibrations cause small vacuum cavities that are formed.  These vacuum cavities grow in size 

with each vibration until they reach a critical point where can no longer hold their size thus 

collapsing, or imploding, during compression.  This continuing rapid process, called cavitation, 

is responsible for the scrubbing effect which produces ultrasonic cleaning.   

Summary of Contents for BT H Series

Page 1: ...017 Publication 170119 jsw 1 BT H Series Cleaning Systems Basic and Advanced Ultrasonic Power Corporation 239 E Stephenson Street Freeport IL 61032 U S A Phone 815 235 6020 1 800 575 0168 Fax 815 232...

Page 2: ...ime to familiarize yourself with this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for years to co...

Page 3: ...inciples of Operation 11 4 Description of Components 12 5 Preparation of Use Getting Started 13 6 Operating Instructions 14 7 Accessories 15 8 Techniques for Optimizing Cleaning Results 17 9 Maintenan...

Page 4: ...signal word is to be limited to the most extreme stuations Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution Indicates an imminen...

Page 5: ...S TOXIC FUMES CAUTION Never use ultrasonic cleaning console as a sink Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components C...

Page 6: ...pable of handling twice the rated current The wires are colored as follows black hot ungrounded white return grounded green yellow protective earth The system also contains one drain valve for tank co...

Page 7: ...nts Volts 120 120 120 120 120 System Electrical Supply Requirements Amps 5 0 5 0 5 0 5 0 8 3 Generator Electrical Supply Requirements Volts 120 120 120 120 120 Generator Electrical Supply Requirements...

Page 8: ...Volts 120 120 120 120 120 System Electrical Supply Requirements Amps 8 3 8 3 8 3 12 5 16 7 Generator Electrical Supply Requirements Volts 120 120 120 120 120 Generator Electrical Supply Requirements A...

Page 9: ...rements Amps 8 3 16 7 Generator Electrical Supply Requirements Volts 240 120 Generator Electrical Supply Requirements Amps 8 0 21 2 Ultrasonic Power Watts 1500 2000 Frequency of 5300 Series Generator...

Page 10: ...enchtop H Series Heater Fuse BT 1206 250 6 Fast BT 2406 250 6 Fast BT 3606 250 6 Fast BT 60H 250 6 Fast BT 130H 250 10 Fast BT 2412 250 10 Fast BT 90H 250 10 Fast BT 6006 250 10 Fast BT 3612 250 15 Fa...

Page 11: ...stals The vibrations are transferred from the piezoelectric converters to the high grade stainless steel tank via the VIBRA Bar bonded directly to the tank This vibration is what powers the ultrasonic...

Page 12: ...e patented 5300 series ultrasonic generator The generator supplies the specified signal to the transducers The high efficiency of the generator ensures the maximum cleaning power delivered to the tank...

Page 13: ...st and water that gets into the generator may cause electrical damage to the system Ensure maximum airflow to keep the internal components operating at peak performance On the H series systems connect...

Page 14: ...ease After each fill up of the tank allow the ultrasonic run for a minimum of 10 minutes at 80 power to allow the ultrasonic Degas the liquid removed excess air molecules thus increasing efficiency If...

Page 15: ...heaters Turn the Main Power to the OFF position Wipe down the machine with a towel to inhibit rusting 7 Accessories Digital Timer Unit Option Provides a timer that automatically turns off the ultraso...

Page 16: ...nding the useable life of the liquid Basket Option The basket is made to fit each particular system In assists in placing items in the tank without placing your hands in the liquid It also assists in...

Page 17: ...to ten minutes since very few parts are sufficiently clean within a few seconds Pre cleaning may be required to remove gross contamination or to chemically prepare the parts for a final clean Some app...

Page 18: ...edure for ultrasonic cleaning is generally as follows Put parts in basket and place basket through three or four process steps ultrasonic wash spray rinse optional immersion rinse dry Some parts loade...

Page 19: ...However there is what is known as the large tank phenomenon which indicates that tanks over 50 gallons usually require only about 20 watts per gallon The only explanation available is a point of dimi...

Page 20: ...that is to be used in the ultrasonic cleaning system Test the cleaning capabilities of the system after each change in liquid dilution of chemical ratio adding chemical changing of liquid Locate the u...

Page 21: ...Blow out the internal parts of the generator with an air hose Careful use of air pressure may be used to remove dirt from critical areas Periodically check the generator air intake for buildup of dus...

Page 22: ...nob clockwise if applicable 5 If the above did not solve the problem Call the Ultrasonic Power Corporation customer service department for assistance The liquid does not heat up 1 Ensure the tank powe...

Page 23: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 23 11 Diagrams and Drawings BT H Model Tank Wiring Diagram...

Page 24: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 24...

Page 25: ...Property of Ultrasonic Power Corporation 2017 Publication 170119 jsw 25 12 Component List Tank Generator Pump and Filter H Models Pump and Filter Stand...

Page 26: ...o meet any liability which may arise by reason of any defect in such Third Party Product UPC HEREBY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED FOR FITNESS OF PARTICULAR PURPOSE OR OTHERWISE FOR ALL T...

Page 27: ...Winnebago State of Illinois c This Warranty constitutes the entire understanding between the parties with respect to the subject matter discussed herein and supersedes any prior discussions negotiati...

Page 28: ...y for the repair of equipment Payment confirmation pursuant to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing diagnosis...

Page 29: ...e shipping package Packages without RMA on the outside will be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning materials co...

Page 30: ...sible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment malfunction...

Page 31: ...of Ultrasonic Power Corporation 2017 Publication 070119 31 RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE ELECTRONIC E...

Page 32: ...et heater 50 31 040 Analog thermostat 50 31 021 Digital Thermostat Controller TCS 4010 50 31 046 Digital Thermostat Controller TCS 4020 For BT 330H 50 31 027 Lit amber rocker switch 50 06 050 Fuse 6A...

Page 33: ...Property of Ultrasonic Power Corporation 2017 Publication 070119 33 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system...

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