Ultrafilter Ultra Drain UAD S012 Installation And Operating Manual Download Page 23

Page: 23 / 26

After maintenance work, press the test button to drain all condensed water
which has meanwhile collected in the compressed air system.

Warranty exclusion

The guarantee shall be void if:



The installation and operating manual was not followed with respect to installation,
initial commissioning and maintenance.



The unit was not operated properly and appropriately.



The unit was operated when it was clearly defective.



Non-original spare parts or replacement parts were used.



The unit was not operated within the permissible technical parameters.



Unauthorized constructional changes were made to the unit or if the unit has been
opened/disassembled by an unauthorized person.

Spare parts

Service kit

12 230V -

00856

Valve Assembly 230V
(strainer insert included)

Service kit

12 115V -

00857

Valve Assembly 110V
(strainer insert included)

Service kit

12 24V

500

139

Valve Assembly 24Vac
(strainer insert included)

Service kit

12 24V

500

138

Valve Assembly 24Vdc
(strainer insert included)

25,

75,

Service kit

D 230V -

500

642

Valve Assembly 230V
(strainer insert included)

Service kit

D 115V -

500

643

Valve Assembly 115V
(strainer insert included)

* Valve connector, Replacement sealings and bolts are available on demand. Please contact your distributor or manufacturer.

Summary of Contents for Ultra Drain UAD S012

Page 1: ...d safe operating of the product can only be guaranteed if recommendations and conditions stated in this manual are respected UAD S012_UAD S025_UAD S075_UAD S151_3403319_user_manual_condensate_drain_GB_uf 2020 01 28 Installation and Operating Manual ULTRADRAIN UAD S012 UAD S025 UAD S075 UAD S151 ...

Page 2: ...ed by electronics It opens the valve when a button on the electronics cover is pressed or when water level in the tank reaches threshold Occasionally a timed venting mode that combines water level triggered discharging and timed venting is desired By pressing the test button we could see if the ultra drain UAD is operational Besides the test button makes possible to discharge water that has collec...

Page 3: ...he tank and other data that could help to supervise and troubleshoot the system Through the service network some operating parameters of UAD like venting period in timed venting mode could be set Additionally valve could be operated remotely Features No loss drain ultra drain UAD could be fixed horizontally or vertically Strainer is located front of UAD so that it could be reached easily Optional ...

Page 4: ... 100 x 1 5 2 Water level sensor 10 Electronics 3 Sealing O Ring 42 x 2 5 11 Strainer Insert 4 Electronic housing 12 Bolt M5x50 DIN 912 5 Screw M5x12 DIN 912 13 Washer 5 3 DIN 125A 6 Screw M3x16 DIN 912 14 Valve Assembly 7 Washer 3 2 DIN 125A 15 Sealing O Ring fi 7x2 5 8 Electronic housing cover 16 Sealing O Ring 14 x 2 0 ...

Page 5: ...ng 42 x 2 5 12 Bolt M5x50 DIN 912 4 Electronic housing 13 Washer 5 3 DIN 125A 5 Washer 5 3 DIN 125A 14 Valve connector 6 Screw M5x12 DIN 912 15 Connector sealing 7 Screw M3x16 DIN 912 16 Valve assembly 8 Washer 3 2 DIN 125A 17 Sealing O Ring fi 7x2 5 9 Sealing O Ring 100 x 1 5 18 3 x 0 75 cable ...

Page 6: ... 3 2 DIN 125A 4 Sealing O Ring fi 7x2 5 14 Sealing O Ring 100 x 1 5 5 Screw M5x16 DIN 912 15 3 x 0 75 cable 6 Sealing O Ring fi 95x2 16 Strainer Insert 7 Sealing O Ring 42 x 2 5 17 Connector screw 8 Electronics housing 18 Valve connector 9 Washer 5 3 DIN 125A 19 Connector sealing 10 Screw M5x12 DIN 912 20 Valve assembly ...

Page 7: ... 3 2 DIN 125A 4 Sealing O Ring fi 7x2 5 14 Sealing O Ring 100 x 1 5 5 Screw M5x16 DIN 912 15 3 x 0 75 cable 6 Sealing O Ring fi 95x2 16 Strainer Insert 7 Sealing O Ring 42 x 2 5 17 Connector screw 8 Electronics housing 18 Valve connector 9 Washer 5 3 DIN 125A 19 Connector sealing 10 Screw M5x12 DIN 912 20 Valve assembly ...

Page 8: ...side UAD 5x20 1A T 2A 2A Power 10VA 10VA 8 5W Operating pressure range 1 16 bar 14 232 psi 0 8 bar 0 116 psi Drain capacity 7 bar 101 psi 12 l h 0 007 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet connection G 1 2 parallel thread Outlet connection Push connection for tube ø8 Mass 0 55 kg Dimensions A x B x C x D mm 133 x 76 x 147 x 65 ...

Page 9: ...A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 25 l h 0 014 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet connection G 1 2 parallel thread Outlet connection Push connection for tube ø8 Mass 0 73 kg Dimensions A x B x C x D x E mm 140 x 85 x 166 x 65 x 72 5 ...

Page 10: ...0 1A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 75 l h 0 044 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet connection G 1 2 parallel thread Outlet connection Push connection for tube ø8 Mass 1 2 kg Dimensions A x B x C x D x E mm 170x 99 x 162 x 74 x 60 ...

Page 11: ... 1A T Power 22 VA Operating pressure range 1 16 bar 14 232 psi Drain capacity 7 bar 101 psi 150 l h 0 088 cfm Operating temperature range 1 5 C 65 C Protection class 54 Inlet connection G 1 2 parallel thread Outlet connection Push connection for tube ø8 Mass 1 3 kg Dimensions A x B x C x D x E mm 199 x 99 x 162 x 70 x 68 ...

Page 12: ...o UAD S025A No Yes UAD S025C Yes Yes UAD S075 No No UAD S075A No Yes UAD S075C Yes Yes UAD S151 No No UAD S151A No Yes UAD S151C Yes Yes UAD S012 24VAC only available in normal and alarm version UAD S012 24VDC only available in alarm version For more details about signals see chapters Electrical wiring and Service Network and Alarm ...

Page 13: ...nly be carried out when electrical power supply is disconnected Electrical work must always be carried out by qualified electrician Do not exceed maximal operating pressure or operating temperature range see data label Do not use the device in hazardous areas with potentially explosive atmospheres Use original spare parts only Use the device for the appropriate purpose only Appropriate use UAD ser...

Page 14: ... be rolled aside more than 15 The horizontal position is preferred in case of a lot of debris in condensed water Do not connect several condensed water sources to one drain device because air would bypass filtering left Instead each spot where condensed water collects must have its own condensate drain device right Drainage piping must be built without traps that would trap air in the UAD and prev...

Page 15: ...pressure vessel Venting line prevents creation of air bubbles assuring constant flow of condensate into the drain Venting is made by T piece The T piece should be located just infront of valve so that path from the UAD tank to the venting piece is as short as possible to prevent compressed air from being trapped in the tank Venting with T piece can only be used with upper inlet connection Venting ...

Page 16: ...hat all strands of a wire are fitted inside the ferrule Make sure that all wires are fitted into terminals firmly Provide means for full disconnection of electric power from UAD Do not connect UAD after protection device of heavy inductive load like compressor motor left Instead heavy inductive load and UAD should be protected separately right After installation or maintenance work press the test ...

Page 17: ...tput UADA 7 Alarm Warning 9 GND Umax at high impedance 39V Imax at low impedance 200mA U reverse 0 7V Only UAD S012 is currently available in 24VAC version Power Connection 1 24Vdc positive pole 2 24Vdc negative pole 3 PE Conductor Valve Connection 4 PE Conductor 5 Power line 6 Power line Alarm output UADA 7 Alarm Warning 8 GND Relay contact NO Umax 250Vac 30Vdc Imax 8A Only UAD S012 is currently ...

Page 18: ...equently and its capacity is doubled When UAD is still not able to discharge all the water in 5min it enters alarm mode In alarm mode UAD opens its valve so that it would discharge 50 of its nominal capacity The capacity in alarm mode is limited to limit air losses in case of drain malfunction UAD returns from overload or alarm mode to normal mode when the tank gets empty Extreme amount of condens...

Page 19: ...k Reader SN 10 200 It s a handheld device that allows user to send command messages manually It also comprises a display where answer to command are read In the table in next page command message codes specific to UAD are described There we see which work data are collected which parameters could be set and which remote commands are available in UAD More detailed description of Service Network Pro...

Page 20: ... adjustment data 0xC0 Current working parameters 0xE0 0xF0 Settings 0xE4 Timed Venting valve opened period Values 0 6s 0 8s 1 2s 1 7s 2 4s Timed venting off default 0xE8 Timed Venting Period to first operating of valve Values 60min 40min default 20min 10min 5min 0xEC Timed Venting Period between subsequent operating of valve Values 120min 60min default 40min 20min 10min 0xF0 Overload duration Valu...

Page 21: ...ered as spare part Strainer cleaning procedure Keep to the safety rules when working with pressure equipment First close the valve then press the test button to depressurize UAD Remove strainer insert and clean it At the same time check integrity of mesh Be careful while cleaning because solid particles in debris may be sharp Clean also O ring sealing and its gland thoroughly Otherwise strainer se...

Page 22: ...s we are only replacing valve assembly Make sure that the electrical power supply is disconnected during the procedure Unscrew four screws and carefully remove complete valve assembly by pulling it aside like shown Install new valve assembly Make sure that the O ring and connector gasket are positioned correctly Tighten all four screws alternately and not tighten too much Connect hose to outlet pu...

Page 23: ...ized constructional changes were made to the unit or if the unit has been opened disassembled by an unauthorized person Spare parts UAD S012 Service kit UAD S012 230V 500856 Valve Assembly 230V strainer insert included Service kit UAD S012 115V 500857 Valve Assembly 110V strainer insert included Service kit UAD S012 24VAC 500139 Valve Assembly 24Vac strainer insert included Service kit UAD S012 24...

Page 24: ...er The valve assembly should be cleaned or replaced by authorized person Long flashes of green LED indicate full tank although the tank is empty Clean the water level sensor surface UAD is in alarm and there is no water drained only air Clean the water level sensor surface UAD is in alarm and valve opens but there is no water or air drained Path between UAD s tank and valve is clogged Clean the ta...

Page 25: ...25 ...

Page 26: ...rafilter GmbH Deutschland Germany eMail info ultrafilter ag www ultrafilter ag Vertrieb Sales ultra air ag Leutschenbachstrasse 45 CH 8050 Zürich Fon 41 0 44 224 60 60 Fax 41 0 44 224 60 61 eMail info ultraair ch www ultraair ch ...

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