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SAVE THESE INSTRUCTIONS 

 
 

 

 

Trailer Winch–600 Lb. Capacity 

 

Owner’s Manual

 

 

 

 

WARNING:

 Read carefully and understand all ASSEMBLY AND OPERATION 

INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions 
may result in serious personal injury. 

 

 

Items #52806 #52808

 

#52866

 

 

 

Summary of Contents for Ultra-Tow 52806

Page 1: ...pacity Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Items 52806 52808 52866 ...

Page 2: ...portant that you read the entire manual to become familiar with this product before you begin using it This winch is designed for certain applications only Northern Tool Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed We strongly recommend that this product not be modified and or used for any app...

Page 3: ...pecific Operation Warnings 6 Winch Mounting and Cable Attachment 6 Main Parts of Winch 8 Assembly Instructions 8 Before Each Use 8 Operating Instructions 9 Moving or Tensioning Loads 9 After Each Use 9 Maintenance 9 Troubleshooting 10 Parts Diagram 11 Parts List 11 Replacement Parts 12 Limited Warranty 13 ...

Page 4: ...ashers Property Specification Item No 52806 with Strap Rated Capacity 600 lbs Drum Capacity 2in x 23ft Strap Gear Ratio 3 2 1 Speed 1 Speed Drum Size 3 2 3 in Handle Size 7 7 8 in Mounting Plate 4 2 3 X 3 1 7 in Mounting Hardware Three 3 8 or M10 bolts washers and lock washers Property Specification Item No 52808 with Cable Rated Capacity 600 lbs Drum Capacity 5 32in x 21ft Cable Gear Ratio 3 2 1 ...

Page 5: ...k area before each use Keep work area clean dry free of clutter and well lit Cluttered wet or dark work areas can result in injury Keep children and bystanders away from the work area while operating the tool Do not allow children to handle the winch WARNING PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating the winch Do not use the winch while you are tired or...

Page 6: ...inst winch drum avoiding cable or strap damage Specific Operation Warnings WARNING Do not exceed the rated load capacity Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Do not use for overhead lifting Do not lengthen the handle for additional leverage Keep hands clear from the gear drum and rolling cable Always wear gloves when using the winc...

Page 7: ...nd mounting structure in a manner to utilize the foremost remaining frame slot hole Select a winch line with breaking strength at least 1 1 2 times the winch rating and a hook 1 1 2 times stronger than the line CABLE REPLACEMENT Use extreme care when replacing cable it is secured under tension by the cable clamp and may spring back forcefully a Put pawl in reel out position Reel the old cable all ...

Page 8: ...ghten only until snug with bolt in bottom of slot next to reel hub Main Parts of Winch Reference Subassembly 1 Crank handle 2 Ratchet switch 3 Axis bolt 4 Base 5 Drum Assembly Instructions Insert handle and secure it with a lock nut Before Each Use WARNING CHECK BEFORE USE Check the safety devices and the safe condition of the product Check for visible defects Check that all parts of the product a...

Page 9: ...ld the crank handle tightly if you want to change the switch position 2 Before using install the winch on a firm and flat surface To install it put the ratchet switch on the middle position and pull the cable out until the holes on the bottom of the base are visible Then use at least 3 sets of 3 8 inch bolts and locking nuts in a triangular pattern to affix the base to the surface Use an extra met...

Page 10: ...h with clean cloth Follow the instructions for lubricating periodically Lubricate the cable and hook regularly with slight grease Grease the gears every 6 months Use any good quality waterproof grease Troubleshooting WARNING Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Use the table below to troubleshoot problems before contacting...

Page 11: ... Nut M6 1 13 Flat Washer 2 3 Wire Rope Anchor 1 14 Direction Switch 1 4 Bolt M6x14 1 15 Pulling Spring 1 5 Drum Assembly 1 16 Circlip 10 1 6 Drum Bushing 1 17 Sleeve 2 7 Gear Spindle 1 18 Flat Washer 8 1 8 Frame 1 19 Crank Handle 1 9 Flat Washer 10 1 20 Nut M8 1 10 Lock Nut M10 1 21 Lock Nut M12 1 11 Bolt 1 22 Cable with Hook not shown 1 ...

Page 12: ... provided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the following information will be required item description item model number item serial number item lot date code and the replacement part reference number The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice...

Page 13: ...y claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return vi...

Page 14: ...Page 14 of 14 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China ...

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