background image

Page 9 of 13 

 

  Keep winch in good working order. Damaged or severely-worn parts create unnecessary dangers 

and could result in personal injury or property damage. 

  Always lock up product and keep out of children.  

Maintain the winch by adopting a program of conscientious repair and maintenance in accordance 
with the following recommended procedures. It is recommended that the general condition of any tool 
be examined before it is used. Keep your tool in good repair.  
 
The following chart is based on a normal operation schedule. 

 

Maintenance Interval 

Maintenance Point 

Daily before operating 

Inspect periodically all parts, steel cable, accessories and 
replace them if damaged or used. Have damaged parts 
replaced by an authorized service center. Check the nuts 
periodically and tighten them if they are loose 

After the first 20 operating hours 

Follow the instructions for lubricating periodically. 
Lubricate the cable and hook regularly with slight grease. 
Grease the gears every 6 months. Use a good quality 
waterproof grease. 

Troubleshooting 

WARNING

 

Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected 
before further use. 

 

Failure 

Possible Cause 

Corrective Action 

Cannot crank or 
is difficult 

Overloaded 

Change to a heavier winch 

Gear deviation 

Overused 

Change to a new winch 

Gear worn 

Ratchet doesnot 
work 

Ratchet worn 

Change to a new winch 

Cable worn 

Overused 

Change cable 

Strap worn 

Overused 

Change strap 

Summary of Contents for 52810

Page 1: ... W Read careful fore operatin personal inj AVE THE Winch Own ly and under g Failure to ury SE INST 1600 er s Ma rstand all AS follow the sa Item TRUCTIO 0 Lb C anual SEMBLY AN afety rules an m 52810 NS Capac ND OPERAT nd other bas 0 city TION sic safety pre ecautions ...

Page 2: ...ortant that you read the entire manual to become familiar with this product before you begin using it This winch is designed for certain applications only Northern Tool Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed We strongly recommend that this product not be modified and or used for any appl...

Page 3: ...Specific Operation Warnings 5 Winch Mounting and Cable Attachment 6 Main Parts of Winch 7 Assembly Instructions 7 Before Each Use 7 Operating Instructions 8 Moving or Tensioning Loads 8 After Each Use 8 Maintenance 8 Troubleshooting 9 Parts Diagram 10 Parts List 10 Replacement Parts 11 Limited Warranty 12 ...

Page 4: ...serious injury or property damage The warnings cautions and instructions in this manual cannot cover all possible conditions or situations that could occur Exercise common sense and caution when using this winch Always be aware of the environment and ensure that the tool is used in a safe and responsible manner Do not allow persons to operate or assemble the winch until they have read this manual ...

Page 5: ...priate This applies to all persons in the work area Do not overreach Keep proper footing and balance at all times CAUTION WINCH USE AND CARE Do not force the winch Products are safer and do a better job when used in the manner for which they are designed Plan your work and use the correct product for the job Check for damaged parts before each use Carefully check that the winch will operate proper...

Page 6: ...he of four 4 fu lly extended y re to secure ple of animals dren Mounting o not use if d yed or kinked f minor dama able even af while winchi uring a winch safety this w aking strength se extreme c pring back fo on Reel the o the old cable ushing and t Page 6 of 13 l leverage nd rolling cab pporting a loa e cable of str ull turns of ca it The winch s g and Ca WARNIN damaged or p d cable and a age a...

Page 7: ...for p andle and se under the ca securely in position t t to allow kin roper operat ecure with loc able clamp hen reel the nking ion Main P Assem ck nut Befo CHEC Page 7 of 13 new cable o Parts of mblyInstru ore Each WARNIN CK BEFORE 3 onto drum by Winch uctions h Use NG E USE turning the h handle clock kwise ...

Page 8: ...ng 1 Hold the crank firmly and push gently to relieve the ratchet lever 2 Place the ratchet lever at position 3 Turn the crank clockwise to evenly wind up the steel cable Unwinding the cable under load lowering unloading 1 To shake the handle in clockwise and anti clockwise direction the gear will turn in same direction and create tractive force 2 The steel cable should be fully retracted again af...

Page 9: ...eel cable accessories and replace them if damaged or used Have damaged parts replaced by an authorized service center Check the nuts periodically and tighten them if they are loose After the first 20 operating hours Follow the instructions for lubricating periodically Lubricate the cable and hook regularly with slight grease Grease the gears every 6 months Use a good quality waterproof grease Trou...

Page 10: ...r Axle ake P Par P Quan 1 1 1 1 1 2 2 12 2 1 1 2 1 1 1 5 Page 10 of 1 rts Diagr Parts Lis ntity No 16 17 18 19 20 2 21 2 22 2 23 24 25 2 26 27 28 29 5 30 3 ram st Ite Bolt M6 Nut M16 Washer Support Nut M6 Retainin Washer Gear Clip A Bolt M6 Washer Retainin Rocker Washer Nut M10 m Descripti x12 6 r 16 t Rod ng Ring for A r A x12 r B ng Ring for A Arm r 10 0 on Q Axle Axle uantity 5 1 1 1 1 2 2 1 1 ...

Page 11: ... provided are a convenient reference to the location and position of parts in the assembly sequence When ordering parts the following information will be required item description item model number item serial number item lot date code and the replacement part reference number The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice...

Page 12: ... claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return vis...

Page 13: ...No P D orthern Tool Burnsvil www M Page 13 of 1 Distributed by Equipment lle Minnesot w northerntoo Made in Chin 3 y t Company ta 55306 ol com na Inc ...

Reviews: