Ultra-safe 96305 User Instruction Manual Download Page 5

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LIMITATIONS: 

Always consider the following application limitations before using this equipment:

1. CAPACITY: 

The Full Body Harness is designed for use by persons with a

combined weight (clothing, tools, etc.) ranging from 130 lbs (59 kg) to 310 lbs (140
kg). Make sure all of the components in your system are rated to a capacity
appropriate to your application.

2. FREE FALL:

Personal fall arrest systems used with this equipment must be rigged

to limit the free fall to 6 feet (1.8m). Restraint systems must be rigged so that no
vertical free fall is possible. Work positioning systems must be rigged so that free
fall is limited to 2 feet (.6 m) or less. Personnel riding systems must be rigged so
that no vertical free fall is possible. Climbing systems must be rigged so that free
fall is limited to 18 in. (.46 cm) or less. Rescue systems must be rigged so that no
vertical free fall is possible. 

3. FALL CLEARANCE:

Figure 3 illustrates the components of a Fall Arrest. There

must be sufficient clearance below the user to arrest a fall before the user strikes
the ground or other obstruction. Clearance is affected by a number of
factors including the following parameters:

• Elevation of Anchorage 
• Free Fall Distance 
• Worker Height
• Connecting Subsystem Length 
• Deceleration Distance 
• Attachment Element Movement and Harness Stretch

4. SWING FALLS: 

Swing Falls occur when the anchorage point is not directly

above the point where a fall occurs (see Figure 4). The force of striking an object
in a swing fall may cause serious injury or death. Minimize swing falls by
working as directly below the anchorage point as possible. Do not permit a swing
fall if injury could occur. Swing falls will signifi cantly increase the clearance
required when a Self-Retracting Device or other variable length connecting
subsystem is used.

5. EXTENDED SUSPENSION:

A Full Body Harness is not intended for use in

extended suspension applications. If the user is going to be suspended for 
an extended length of time it is recommended that some form of seat support
be used. Capital Safety recommends a seat board, suspension work seat, seat
sling, or a boatswain chair. Contact Ultra-Safe for more information on these
items.

6. ENVIRONMENTAL HAZARDS:

Use of this equipment in areas with environmental

hazards may require additional precautions to prevent injury to the user or
damage to the equipment. Hazards may include, but are not limited to; heat,
chemicals, corrosive environments, high voltage power lines, gases, moving
machinery, and sharp edges.

7. HARNESSES FOR HIGH TEMPERATURE ENVIRONMENTS:

Harnesses with

Kevlar webbing are designed for use in high temperature environments, with
limitations: Kevlar webbing begins to char at 800° to 900° Fahrenheit. Kevlar
webbing can withstand limited contact exposure to temperatures up to 1,000° F. 
Standard webbing is limited to 180° F.

NOTE:  310  lbs  (140  kg)  is  the  maximum  capacity  allowed  by  ANSI/ASSE
Z359.11.  Ultra-Safe  safety  harnesses  are  factory  tested  to  a  maximum
capacity of 400 lbs (182 kg).

NOTE: Refer to the instructions included with your Fall Arrest subsystem for
specifics regarding Fall Clearance calculation.

WARNING!

When  working  with  tools,  materials,  or  in  high  temperature
environments, ensure that associated fallprotection equipment
can withstand high temperatures, or provide protection for those
items.

WARNING!

Although PVC coated and zinc plated hardware exhibit excellent
corrosion resistance in chemical, acidic, alkaline, and atmospheric
conditions, frequent inspections may be required. Consult with
Ultra-Safe if you question the use of this equipment in hazardous
environments.

HOW TO MEASURE FOR A FULL BODY HARNESS: 

(Measurements are over clothing)

Proper fit is critical for personal safety & working comfort. The chart
below  specifies  how  to  measure  your  body  for  the  correct 
fit of fall protection equipment. 

USA INDUSTRY SYMBOLS

Size

Waist (Inches)

Lbs

XS

24-30

100-130

S

28-34

130-160

M-L

32-40

160-220

XL

38-48

220-250

2XL

46-54

250-280

3XL

54-58

280-310

4XL

58-62

310-350

5XL

62-66

350-400

Fall Arrest

Positioning

Suspension

Fall Prevention

Retrieval

Ladder Climbing

Summary of Contents for 96305

Page 1: ... equipment Equipment must be used by trained personnel only Users must understand all OSHA regulations ANSI standards and other relevant regulations and standards pertaining to fall protection equipment This product is part of a personal fall arrest system a fall arrest system is required if there is any risk that a worker may fall from an elevated position It is a requirement that the fall arrest...

Page 2: ... must be compatible and able to support 5 000 lbs Always work directly under anchorage to avoid a swing fall injury Anchorage and tie off points must be at a height that will not allow a lower level to be struck should a fall occur Do not allow product to contact sharp or abrasive surfaces sparks or temperatures above 180º Snap hooks with gate openings larger than one inch 1 must not be connected ...

Page 3: ...lanyard to pass under arms or legs 6 Connection of both lanyard legs to separate anchorage points is acceptable as long as anchorage points are within the length of the lanyard 7 The hip attachment elements shall be used as a pair and shall be used solely for work positioning the hip attachment elements shall not be used for fall arrest Hip attachments are often used for work positioning by arbori...

Page 4: ...achment points For stitched attachment points check that stitching is not broken burned cut or pulled Check all riveted attachment points for tightness Badly pitted rivets indicate chemical corrosion and the equipment should fail inspection 5 Tongue buckles All tongue buckles should be checked for distortion sharp edges and cracks The tongue should move freely and overlap the frame Rollers should ...

Page 5: ...d for an extended length of time it is recommended that some form of seat support be used Capital Safety recommends a seat board suspension work seat seat sling or a boatswain chair Contact Ultra Safe for more information on these items 6 ENVIRONMENTAL HAZARDS Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the...

Page 6: ...leration Distance or SRL Maximum Arrest Distance C Safety Factor Harness Stretch Hs D Ring Connector Length Settling 1 5 ft 0 5 m add 6 w Pillow Flex NOTE When using 965018 D Ring extender add an additional 18 SAFETY FACTOR TO LOWER LEVEL SAFETY FACTOR TO LOWER LEVEL THIS IS AN EXTREME EXAMPLE OF A PEDULUM SWING FALL CAUTION ...

Page 7: ...First Use INSPECTION AND MAINTENANCE LOG Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 7 Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By ...

Page 8: ...hall be inspected by the user before each use and additionally by a competent person other than the user at interval of no more than one year for Absence or illegibility of markings Absence of any elements affecting the equipment form fit or function Evidence of defects in or damage to hardware elements including cracks sharp edges deformation corrosion chemical attack excessive heating alteration...

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