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www.ultrachefgrills.com

WARNING!

 Always wear protective gloves and safety glasses when cleaning your grill.

WARNING!

 Turn off the gas at the source and disconnect the unit before servicing. To avoid the 

possibility of burns, maintenance should be done only when the grill is cool.  A leak test must be performed 
annually and whenever any component of the gas train is replaced or gas smell is present.

Maintenance Instructions

We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.

Combustion Air Adjustment

: (This must be done by a qualified gas installer.)  The air shutter is factory set and 

should not need adjusting under normal conditions. Under extreme field conditions, adjustments might be 

required.  When the air shutter is adjusted correctly the flames will be dark blue, tipped with light blue and 

occasionally yellow.

• 

With too little air flow to the burner, the flames are lazy yellow and can produce soot.

• 

With too much air flow, the flames lift erratically and can cause difficulties when lighting.

Adjusting the air shutter:

1. Remove cooking grids and sear plates and leave lid open.   The back cover must be removed for rear tube 

burner air shutter adjustment.  

2.  Loosen air-shutter lock screw located at the mouth of the burner and open or close air shutter as required.  

The normal opening settings are:

Main Tube Burner  

Propane 3/16” (5mm) 

Rear Tube Burner  

Propane 3/8” (10mm) 

 

 

   

Natural  1/8” (3mm) 

 

 

 

Natural  1/8” (3mm)

 

*Infra-Red burners have no air adjustment.  

3.  Light the burners and set to high. Visually inspect burner flames. When the shutters are set correctly, turn 

burners off, tighten locking screws, and replace removed parts.  Ensure that the insect screens are installed.

Burner

: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment 

can cause surface corrosion to occur. This can be removed with a brass wire brush.  

CAUTION!

 Beware of Spiders.

Spiders and insects are attracted to the smell of propane and natural gas.  The burner is equipped with an 

insect screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but 

does not entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or 

orange flame or cause a fire (flashback) at the air shutter underneath the control panel.  To clean the inside of 

the burner, it must be removed from the gas grill:  Remove the screw (s) that attaches the burner to the back 

wall. Slide the burner back and up wards to remove. 

Light Blue

Yellow Tipping

Dark 

Blue

Burner

Burner Port

Approximately 
1/2” (13mm)

Drip Pan

: Accumulated grease is a fire hazard. Clean the drip pan frequently (every 4 – 5 uses or as often 

as required) to avoid grease buildup. Grease and excess drippings pass through to the grease tray, located 
beneath the gas grill and accumulate in the disposable grease tray below the grill.  To access the disposable 
grease tray or to clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum 
foil, sand or any other material as this could prevent the grease from flowing properly. The pan should be 
scraped out with a putty knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on 
gas grill usage.  For supplies, see your Ultra Chef Gas Grill dealer.

Cleaning The Outer Grill Surface

: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless 

steel parts of your Ultra Chef Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with 
warm soapy water while the metal is still warm to the touch. To clean stainless surfaces, use a stainless steel or 
a non-abrasive cleaner.  Always wipe in the direction of the grain. Over time, stainless steel parts discolor when 
heated, usually to a golden or brown hue.  This discoloration is normal and does not affect the performance of 
the grill. Porcelain enamel components must be handled with additional care. The baked-on enamel finish is 
glass-like, and will chip if struck. Touch-up enamel is available from your Ultra Chef Grill dealer. 

Summary of Contents for UD405RSB

Page 1: ...ce If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or fire department UD405RSB Notice to Installer Leave these instructions with...

Page 2: ...caused by misuse lack of maintenance grease fires hostile environments accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents painted finishes corrosion or discolouring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any components used in the in...

Page 3: ...replaced prior to using the gas grill with a replacement hose assembly specified by the grill manufacturer Do not route hose underneath drip pan proper hose clearance to bottom of unit must be maintained Hose must not run behind the front leg It must run around the front side of leg if applicable Leak test the unit before initial use annually and whenever any gas components are replaced Follow lig...

Page 4: ...ll protection device Do not store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 percent full Use only the pressure regulator and hose assembly provided with this barbecue Replacement pressure regulators and hose assemblies must be specified by the manufacturer Do not store a spare propane cylinder on the shelf beneath the barbecue The regulator supplies a p...

Page 5: ... system during any pressure testing of that system at test pressures in excess of 0 5 psi 3 5 kPa The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Leak Testing Instructions WARNING A leak test must be ...

Page 6: ...d igniter button until burner lights or light by match 3 Press and hold igniter button until burner lights or light by match 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat 4 Turn rear burner control to high position 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat ...

Page 7: ...de the counterweight in or out to balance the load and tighten in place Re install the motor and begin cooking Place a metal dish underneath the meat to collect drippings for basting and naturally delicious gravy Basting liquid may be added as required To seal in juices first operate rear burner on high until brown then reduce the heat to thoroughly cook foods Keep the lid closed for best results ...

Page 8: ... is important to avoid moisture from entering the cast iron Seasoning Using a soft cloth spread VEGETABLE SHORTENING over the entire grid surface ensuring all grooves and corners are covered Do not use salted fats such as butter or margarine Pre heat your grill for 15 minutes then place the seasoned cooking grids in the grill Turn the burner control knobs to medium with the lid closed Allow the co...

Page 9: ...nd insects are attracted to the smell of propane and natural gas The burner is equipped with an insect screen on the air shutter which reduces the likelihood of insects building nests inside the burner but does not entirely eliminate the problem A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire flashback at the air shutter underneath the control panel To...

Page 10: ...r spray Follow the manufacture s directions for curing Cleaning Use a flexible venturi tube brush to clean the inside of the burner Shake any loose debris from the burner through the gas inlet Check the burner ports and valve orifices for blockages Burner ports can close over time due to cooking debris and corrosion use an opened paperclip or the supplied port maintenance bit to clean them Drill o...

Page 11: ...ectly Loose electrode wire or switch terminal wires Wrong replacement igniter Improper gap at electrode tip Lifting flames on burner Replace with heavy duty battery Check that electrode wire is firmly pushed onto the terminal on the back of the igniter Check that the lead wires from the module to the ignition switch if equipped are firmly pushed onto their respective terminals One spark systems mu...

Page 12: ...t two minutes then relight Allow burner to cool and inspect very closely for cracks If any cracks are found contact your authorized Ultra Chef dealer to order a replacement burner assembly Contact your authorized Ultra Chef dealer for instructions on ordering a replacement burner assembly Pilot will not light if equipped Lack of gas Obstruction in pilot orifice Electrode wire loose or off Dirty pi...

Page 13: ...ption of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for inspection before providing replacement parts These parts must be shipped prepaid to the attention of the Customer Care Department with the following information enclosed 1 Model and serial number of th...

Page 14: ...people are required to lift the grill head onto the assembled cart If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our Customer Care Department at 1 866 820 8686 between 9 AM and 5 PM Eastern Standard Time Flat and Philips screwdrivers Pliers 3 8 10mm Wrench ratchet or driver Hammer Pour Commencer 1 Retirez tous les panneaux le matér...

Page 15: ...30 www ultrachefgrills com 3 8 10mm 4 x N570 0026 14 x 1 2 Propane Only Propane Seulement ...

Page 16: ...fgrills com 4 x N570 0026 14 x 1 2 3 8 10mm 2 x N570 0026 14 x 1 2 Si nécessaire le panneau d arrière peut être enfoncé avec un maillet en caoutchouc If necessary the rear panel can be tapped down with a rubber mallet ...

Page 17: ...e support à aiment peut être enfoncé avec un maillet en caoutchouc If necessary the magnet bracket can be tapped down with a rubber mallet 4 x N570 0026 14 x 1 2 3 8 10mm Two people are required for this step Deux personnnes son nécessaires pour cette étappe ...

Page 18: ...33 www ultrachefgrills com 2 x N570 0026 14 x 1 2 Propane Only Propane Seulement 3 8 10mm 1 2 ...

Page 19: ...grills com 5 x N570 0076 8 X1 2 Twist tab to lock in place Tournez la patte pour verrouiller Optional locking screw Vis de verrouillage optionnelle 2 x N570 0026 14 x 1 2 2 x N570 0029 1 4 20 x 3 8 2 x N450 0006 1 4 20 ...

Page 20: ...35 www ultrachefgrills com 3 8 10mm 2 x N570 0026 14 x 1 2 Side Burners must be locked in place Les brûleurs latéraux doivent être bloqués en place 2 x N450 0005 10 24 3 8 10mm ...

Page 21: ...36 www ultrachefgrills com 1 x N520 0011K 2 x N305 0041 2 x N305 0065 ...

Page 22: ...37 www ultrachefgrills com 1 x N160 0010 1 x N185 0001 ...

Page 23: ...Propane Seulement Branchement Adéquat Du Boyau AVERTISSEMENT Assurez vous que le boyau ne touche à aucune surface à haute température sinon il risque de fondre de provoquer une fuite et causer un feu Gaz Naturel Seulement Branchement Adéquat Du Boyau AVERTISSEMENT L installation doit être effectuée par un installateur certifié pour le gaz et tous les raccordements doivent être testés pour des fuit...

Page 24: ...rviced Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator hose manifolds and valves Bubbles will indicate a gas leak Either tighten the loose joint or have t...

Page 25: ...16 lid pivot side burner pivot brûleur latérale x n385 0002 sideburner label étiquette brûleur latérale x 25 n357 0013 electronic ignition allumeur électronique x 26 n305 0059 side burner grate grille de cuisson brûleur latérale x 27 n500 0035k side burner plate assembly ensemble du plateau du brûleur latérale x 28 n100 0039 side burner burner brûleur brûleur latérale x 29a n725 0030 side burner v...

Page 26: ...uyau brûleur latérale de 24 p n345 0001 10ft n g hose w quick disconnect tuyau de 10 pieds avec débranchement rapide n n345 0011 32 side burner hose tuyau brûleur latérale de 20 n 55 n080 0131p magnet bracket support à aiment x 56 n010 0360p tank support support du bonbonne p 57 n450 0006 1 4 20 locknut écrou 1 4 20 x 58 n570 0029 1 4 20 x 3 8 screw 1 4 20 x 3 8 vis x 64405 rotisserie kit ensemble...

Page 27: ...43 www ultrachefgrills com ...

Page 28: ..._ _________________________________________________________________________________________ TEL _________________________________ FAX ______________________________ EMAIL __________________________________________________________________ VISA OR MASTERCARD _______________________________________ EXPIRY DATE _____________ SIGNATURE ___________________________________________________________________...

Page 29: ...46 www ultrachefgrills com NOTES ...

Page 30: ...47 www ultrachefgrills com NOTES ...

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