Ultra chef 485 Manual Download Page 14

14  

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Problem

Possible Causes

Solution

Burners burn with yellow 
flame, accompanied by 
the smell of gas.

Possible spider web or other debris, or 
improper air shutter adjustment.

Thoroughly clean burner by removing.  
See general maintenance instructions. 
Open air shutter slightly according to 
combustion air adjustment instructions.  
(This must be done by a qualified gas 
installer.)

Flames lift away from 
burner, accompanied 
by the smell of gas, and 
possibly difficulties in 
lighting.

Improper air shutter adjustment.

Close air shutter slightly according to 
combustion air adjustment instructions.  
(This must be done by a qualified gas 
installer.)

Humming regulator.

Normal occurrence on hot days.

This is not a defect. It is caused by internal 
vibrations in the regulator and does not 
affect the performance or safety of the 
gas grill. Humming regulators will not be 
replaced.

Burners will not cross 
light each other.

Plugged ports at back of burner.

Clean burner ports.  See burner 
maintenance instructions.

“Paint” appears to be 
peeling inside lid or hood.

Grease build-up on inside surfaces.

This is not a defect. The finish on the lid 
and hood is porcelain, and will not peel.  
The peeling is caused by hardened grease, 
which dries into paint-like shards, that 
flake off. Regular cleaning will prevent this. 
See cleaning instructions.

Infrared burner (if 
equipped) flashes back 
(during operation the 
burner abruptly makes 
a loud “whoosh” sound, 
followed by a continuous 
blow-torch type sound 
and grows dim.)

Ceramic tiles overloaded with grease drippings 
and build-up. Ports are clogged.

Burner overheated due to inadequate 
ventilation (too much grill surface covered by 
griddle or pan.)

Cracked ceramic tile.

Leaking gasket surrounding the ceramic tile, or 
a weld failure in the burner housing.

Turn burner off and allow to cool for at 
least two minutes.  Relight burner and 
burn on high for at least five minutes or 
until the ceramic tiles are evenly glowing 
red.

Ensure that no more than 75% of the 
grill surface is covered by objects or 
accessories.  Turn burner off and allow to 
cool for at least two minutes, then relight.

Allow burner to cool and inspect very 
closely for cracks.  If any cracks are found, 
contact your authorized Napoleon dealer 
to order a replacement burner assembly.

Contact your authorized Napoleon dealer 
for instructions on ordering a replacement 
burner assembly.

Summary of Contents for 485

Page 1: ...ppliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or fire department APPLY SERIAL NUMBER LABEL FROM CARTON Serial No XXX...

Page 2: ...ance grease fires hostile environments accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any sc...

Page 3: ...ed indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specified by the...

Page 4: ...d States If a rotisserie motor is used it must be electrically grounded in accordance with local codes or in absence of local codes with the current CSA C22 1 Canadian electrical code in Canada or the...

Page 5: ...gas grill is supplied with a 10ft supply hose complete with a quick disconnect designed for natural gas and certified for outdoor use The gas grill is designed to operate at an inlet pressure of 7 inc...

Page 6: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Page 7: ...al times 3 Clip a match into the supplied lighting rod Hold a lit match to right end ports of rear burner Turn rear burner to high 3 Press and hold igniter button until burner lights or light by match...

Page 8: ...se the wind will adversely affect its performance The side burner lid needs to be removed when cooking Place the lid in the enclosure door The side burner is equipped with a cast iron cooking grid whi...

Page 9: ...into its component colors using a prism He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum where no visible light existed Most materials...

Page 10: ...leon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low set ting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced 3 4 of t...

Page 11: ...ervice person WARNING Turn off the gas at the source and disconnect the unit before servicing To avoid the possibility of burns maintenance should be done only when the grill is cool A leak test must...

Page 12: ...teel wool can be used for stubborn stains It is normal that stainless grids if equipped will discolor permanently from regular usage due to the high temperature of the cooking surface Cast Iron Cookin...

Page 13: ...ery important that the valve orifice enters the burner tube before lighting your gas grill If the valve is not inside the burner tube a fire or explosion could occur Troubleshooting Problem Possible C...

Page 14: ...surfaces This is not a defect The finish on the lid and hood is porcelain and will not peel The peeling is caused by hardened grease which dries into paint like shards that flake off Regular cleaning...

Page 15: ...tion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for ins...

Page 16: ...rill has been fully assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4...

Page 17: ...crews and 4 20 lock nuts for each caster Attach brackets under front casters as illustrated Tighten securely 1 Magnet Installation Snap magnet into slot in front of bottom shelf 1 X N430 0002 16 X N57...

Page 18: ...Installation Insert propane tank ring into slots in bottom of shelf as shown Fold tabs over to secure in place 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...

Page 19: ...m screws and 6 M4 lock nuts Route the power cord through the rubber grommet in the rear panel Fit the rear cart panel between the two end panels ensure the large holes in the rear panel are to the bot...

Page 20: ...itor bracket into slot in rear panel as illustrated Fasten to bottom panel using 1 14 x 1 2 screw Clip top propane tank mount into slots in back panel Insert one end at a time gently bending wire When...

Page 21: ...mbly to the front of side panels using 4 14 x 1 2 screws For ease of installation start all screws before tightening completely Snap magnet into place as shown 3 8 10mm 8 Heat Shield Installation Atta...

Page 22: ...rill head PROPANE ONLY To avoid assembly difficulties prior to mounting the grill head remove zip tie holding regulator up under control panel This was installed at the factory to protect the regulato...

Page 23: ...barbecue as shown using 2 1 4 20 x 3 8 screws Battery Pack Rotisserie Mount Installation RSB MODEL Install battery pack below vent slots on left hand panel using magnet supplied with battery pack Plug...

Page 24: ...20 X 3 8 3 8 10mm 485RSIB MODEL 11 Assembling Handles to Side Shelf Peel protective coating from side shelf Attach a handle to the front of each side shelf as shown using 2 14 X 1 2 screws Fasten the...

Page 25: ...n the side of the base do not tighten all the way Slide the assembled side burner over the screw heads and finish tightening Fit the orifice into the burner tube and secure with the hose retainer clip...

Page 26: ...assembled side burner over the screw heads and finish tightening Fit the orifice into the burner tube and secure with the hose retainer clip supplied Attach the wire from the manifold to the side burn...

Page 27: ...door Insert pivot rod through hole on inside top of door Holding door in one hand direct pivot rod into hole in underside of front cabinet support Once secure let rod slide down and through hole in bo...

Page 28: ...s into base position one over each tube burner with slots down to allow drippings to travel through 16 Grids and Warming Rack Installation Position grids and warming rack into base as shown Rest warmi...

Page 29: ...grease tray holder into the two holes located in the center of the back panel Place the aluminum grease tray into the grease tray holder 18 Drip Pan Installation Slide drip pan into rear of base as s...

Page 30: ...30 www ultrachefgrills com Rotisserie Kit Assembly Instruction rotisserie kit is optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Page 31: ...OOR USE Do not immerse cord or plugs in water or other liquid Keep electrical cords out of pathways Do not let the cord hang over the edge of a table or touch hot surfaces To provide power to the inte...

Page 32: ...eat shield and the right side of the cabinet WARNING FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the grill or drip pan A fire will result if these d...

Page 33: ...installation must be performed by a licensed gas fitter and all connections must be leak tested before operating the grill Do not use pipe dope or teflon tape on this connection Bushing is pre instal...

Page 34: ...roper Hose Connection WARNING FIRE HAZARD WARNING Do not route hose over top of rear panel WARNING Do not route hose underneath drip pan WARNING Ensure the hose does not contact any high temperature s...

Page 35: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a h...

Page 36: ...x 22 N200 0093S rear corner cover base x 23 N570 0008 8 x 1 2 screw x 24 N475 0269K base insert left x 25 N035 0100 base side left x 26 N475 0267 rotisserie mount x 27 N305 0063 cooking grids cast iro...

Page 37: ...62 N130 0013 non revolving caster x 63 N130 0012 revolving caster x 64 N585 0064P heat shield x 65 N590 0147S bottom shelf x 66 N430 0002 magnetic catch x 67 N255 0027 union fitting 3 8 3 8 x 68 N720...

Page 38: ...38 www ultrachefgrills com 485 PARTS DIAGRAM...

Page 39: ...e insert rear x 22 N200 0093S rear corner cover base x 23 N570 0008 8 x 1 2 screw x 24 N475 0269K base insert left x 25 N035 0100 base side left x 26 N475 0267 rotisserie mount x 27 N305 0063 cooking...

Page 40: ...5 0064P heat shield x 65 N590 0147S bottom shelf x 66 N430 0002 magnetic catch x 67 N255 0027 union fitting 3 8 3 8 x 68 N720 0044 manifold flex connector x 69 N655 0094P tank ring support p 71 N010 0...

Page 41: ...92 N010 0660P infra red rear burner p N010 0660N infra red rear burner n N455 0054 rear burner orifice 59 p N455 0053 rear burner orifice 53 n N720 0053 rear burner supply tube x 93 N010 0651 grease d...

Page 42: ...42 www ultrachefgrills com 485RSB PARTS DIAGRAM...

Page 43: ...N200 0092S rear cover base x 23 N570 0008 8 x 1 2 screw x 24 N475 0269K base insert left x 25 N035 0100 base side left x 26 N475 0267 rotisserie mount x 27 N305 0063 cooking grids cast iron x N370 059...

Page 44: ...47S bottom shelf x 66 N430 0002 magnetic catch x 67 N255 0027 union fitting 3 8 3 8 x 68 N720 0044 manifold flex connector x 69 N655 0094P tank ring support p 71 N010 0642 M06 side shelf right x 72 N5...

Page 45: ...fice 53 n N720 0053 rear burner supply tube x 93 N010 0651 grease deflector base left x 94 N185 0003 ice bucket x 95 N325 0059 side shelf handle side x 96 N325 0060 side shelf handle front x 97 N570 0...

Page 46: ...46 www ultrachefgrills com 485RSIB PARTS DIAGRAM...

Page 47: ...47 www ultrachefgrills com ELECTRICAL CIRCUIT DIAGRAM FOR MODELS WITH INTERNAL LIGHTS ONLY...

Page 48: ..._________________________________________________________________________________________ TEL _________________________________ FAX ______________________________ EMAIL ______________________________...

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