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Ultra-Aire 100V, Installation Instructions Manual

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Ultra-Aire 100V Installation Instructions Manual Download Page 5

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www.Ultra-Aire.com | 1-800-533-7533

Ultra-Aire 100V Installation Instructions

OPTIONAL ACCESSORIES

4028539 

DEH 3000 Control

4028407 

DEH 3000R Control (with remote)

 

4021475 

MERV 11 Filter (16”x20”x2”) 

 

4027420 

MERV 11 Filter, 4-Pack 

 

 

4027424 

MERV 11 Filter, 12-Pack  

 

 

4024528 

Bulk Carbon Granules  

 

 

4022220 

Pump Kit  

 

4022489 

MERV 14 Filter (16”x20”x4”)  

 

4023484 

Attic Insulation Kit  

 

 

4023672 

6” Motorized Damper  

 

 

4026859 

6” Flext Duct, 25’  

 

4020128 

6” Insulated Flex Duct, 25’  

 

4020656 

6” Inlet Hood  

 

 

4023647 

8” Gravity Damper  

 

 

4020646 

8” Butterfly Damper  

 

 

4027415 

8” Flex Duct, 25’  

 

 

4020177 

8” Insulated Flex Duct, 25’  

Items Included in Box:

• Ultra-Aire 100V Dehumidifier
• Ultra-Aire 100V Installation Instructions

Summary of Contents for 100V

Page 1: ...ate in comfort health and property protection through Dehumidification Fresh Air Ventilation Optional Air Filtration TS 600 12 27 16 P N 4029710 Serial No Install Date Sold by HVAC Installer Please Leave Manual for Homeowner Installation Instructions INSTALLATION BY A HVAC PROFESSIONAL IS RECOMMENDED YEAR FULL WARRANTY YEAR FULL WARRANTY ...

Page 2: ...tallations 12 Recommended Multiple HVAC Systems Installation 14 No Existing Ductwork Installation 15 Fresh Air Ventilation 16 Controls 18 Air Filtration 20 Service 22 Troubleshooting 23 Warranty 25 TABLE OF CONTENTS Ultra Aire is committed to manufacturing quality products To maintain our standards product specifications may change without notice 4201 Lien Rd Madison WI 53704 1 800 533 7533 www Th...

Page 3: ...TALLATION MAY CAUSE PROPERTY DAMAGE OR INJURY INSTALLATION SERVICE AND MAINTENANCE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN DEHUMIDIFIER IS HEAVY HANDLE WITH CARE AND FOLLOW INSTALLATION INSTRUCTIONS DO NOT USE IN POOL APPLICATIONS OR WARRANTY WILL BE VOID NEVER OPERATE A UNIT WITH A DAMAGED POWER CORD IF THE POWER CORD IS DAMAGED IT MUST BE REPLACED BY THE MANUFACTURER ITS SERVICE AGEN...

Page 4: ...o Drain Hose 6 Direct Gravity Drain Hose 9 16 ID x 3 4 OD Refrigerant Type R410A Refer to manufacturers label for more information Refrigerant Amount 1 lb 9 oz With Co 8 Diameter Fro Side View 19 Wi Collar 49 With Collars Installed 43 Without Collars Installed 17 21 With Collar Installed 8 Diameter Front View Side View 19 3 4 Without Collar Installed 49 With Collars Installed Capacities and Part N...

Page 5: ...ERV 11 Filter 12 Pack 4024528 Bulk Carbon Granules 4022220 Pump Kit 4022489 MERV 14 Filter 16 x20 x4 4023484 Attic Insulation Kit 4023672 6 Motorized Damper 4026859 6 Flext Duct 25 4020128 6 Insulated Flex Duct 25 4020656 6 Inlet Hood 4023647 8 Gravity Damper 4020646 8 Butterfly Damper 4027415 8 Flex Duct 25 4020177 8 Insulated Flex Duct 25 Items Included in Box Ultra Aire 100V Dehumidifier Ultra ...

Page 6: ...o handle the unit s overall dimensions as well as the necessary return and supply ductwork to the unit Allow sufficient clearance for filter removal and to prevent airflow obstruction Electrical service access will require the removal of a side panel Allow sufficient clearance on a side of the unit Locate the dehumidifier in an area where the cord s length 9 easily reaches a 115 VAC electrical out...

Page 7: ...ACHING DUCT COLLARS Fresh Air Ventilation Duct Fresh air ventilation is optional A 6 diameter duct is attached to the unit The 6 duct should be capped if fresh air is not desired If setting up the unit to provide fresh air ventilation see page 17 Return Air Inlet An 8 diameter duct collar is attached to the unit Supply Air Outlet An 8 diameter duct collar is attached to the unit ...

Page 8: ...ENTS CAUTION DO NOT ALLOW THE YELLOW LEAD TO CONTACT THE RED OR WHITE LEAD ON THE ULTRA AIRE 100V OR DAMAGE TO THE TRANSFORMER WILL RESULT Electrical Precautions Do not install the control where it may not accurately sense the relative humidity such as near HVAC supply registers near exterior doors on an outside wall near a window or near a water source The control wires leaving the Ultra Aire 100...

Page 9: ...more than one length of pipe is required they can be joined with a short piece cut from the end of the drain hose An optional condensate pump kit is available for use with the Ultra Aire 100V and may be installed if lift is required to dispose of condensate Condensate is automatically pumped to a remote location when the water level in the pump s reservoir rises to close the float switch The pump ...

Page 10: ...ted to rigid ductwork in the structure Use a minimum 8 diameter round or equivalent rectangular duct for total duct lengths of up to 25 Use a minimum 10 diameter round or equivalent rectangular duct for longer lengths Grills or diffusers on the duct ends must not excessively restrict airflow A length of 10 or more of insulated flex duct or any other vibration isolating material on the outlet of th...

Page 11: ...for the dedicated Ultra Aire 100V return Select a return from a central location in the house that is always open to the rest of the structure DO NOT use a return from a room where doors are kept closed DO NOT locate return in a bathroom or kitchen Control should be located remotely from the dehumidifier and placed in a central location Basement Installation Dedicated Ultra Aire Return to HVAC Sup...

Page 12: ...y Check Damper should be in place between the Return and Supply connections of the dehumidifier If Check Damper is not in place the HVAC fan must turn on when the dehumidifier is in operation Dedicated Ultra Aire Return to HVAC Return Create a separate return for the Ultra Aire 100V in a central area of the building Installing the supply air from the Ultra Aire 100V to the return of the HVAC syste...

Page 13: ...Intake Optional Motorized Damper Closet Installation No Duct Central Return to HVAC Return Attach outlet duct so air is not discharged into wall or other obstruction The HVAC system will naturally pull dehumidified air from the closet and distribute throughout the structure If the Recommended Closet Installation is not possible there are several alternative installation options available No inlet ...

Page 14: ... and placed in a central location HVAC systems should be in close proximity for optimal air flow For multiple systems contact Technical Support at 1 800 533 7533 Recommended Multiple HVAC Systems Installation HVAC Supply Ultra Aire Supply Second Air Handler Dedicated Ultra Aire 90 Return to multi systems A C Supply HVAC Return Backdraft Damper First Air Handler HVAC Return HVAC Supply Backdraft Da...

Page 15: ...ooms living room den etc Be sure to utilize multiple rooms to allow air inside the structure to properly circulate Proper air distribution is important to ensure even humidity control and heat distribution throughout the structure A 6 diameter duct is recommended for branches to bedrooms An 8 diameter duct is recommended for branches to larger areas DO NOT locate the return in a bathroom or kitche...

Page 16: ...side air conditions When a 6 motorized damper is used a digital control is required It may be necessary to use 8 duct work if additional fresh air is required In cold climates or at times when the dew point is low ventilation can be used to dehumidify the structure making the Ultra Aire 100V capable of year round drying FRESH AIR VENTILATION 6 Fresh Air Ventilation Duct Optional 8 Return Air Inlet...

Page 17: ...CFM ____________ FRESH AIR VENTILATION Determine Ventilation Requirements The MINIMUM ventilation requirement is calculated using ASHRAE 62 2 2010 Use one or both of the options below to determine your ventilation requirement Follow all local and national building and safety codes Table 4 1 from ASHRAE 62 2 2010 Floor Area ft2 1500 ft2 1501 3000 3001 4500 4501 6000 6001 7500 7500 ft2 0 1 30 45 60 ...

Page 18: ...AIRE 100V TO CONTACT THE RED LEAD OR THE WHITE LEAD FROM THE ULTRA AIRE 100V OR DAMAGE TO THE TRANSFORMERS WILL RESULT DO NOT CONNECT THE WHITE WIRE TO THE CONTROL IF THE OPTIONAL DAMPER IS NOT USED OR DAMAGE TO THE TRANSFORMER WILL RESULT Central Fan Integration Operates HVAC fan with dehumidifier operation A C Sensor Automatically activates or deactivates the dehumidifier when the air conditione...

Page 19: ...wer transformer neutral side common with red Yellow Transformer high side Five Color Coded Wires Control Operation Unit ON Fan ON Make contact between yellow and blue wires Unit OFF Fan On Make contact between yellow and green or brown wires Power HVAC Accessory Connect the accessory to the white or red wire and the yellow wire Between the red white lead and the yellow lead is a 40VA transformer T...

Page 20: ...used filter s from the housing Insert the new filter by gently pushing it straight into the housing Make sure the air flow arrows on the filter are pointing down into the unit Step 3 Reattach the filter access panel by inserting the tab at the top of the panel into the slot of the filter housing Once in place push straight down and in ensuring the bolt heads are lined up with the keyhole slots in ...

Page 21: ...l Bag Filter Nonsupported Legionella microfine fiberglass or 11 60 65 95 Humidifier Dust Better Commercial Buildings synthetic media 12 36 in deep 6 12 pockets Lead Dust 10 50 55 95 Milled Flour Box Filter Rigid Style Cartridge Filters 6 to 12 deep may use lofted or paper media Auto Emissions Hospital Laboratories 9 40 45 90 Welding Fumes 8 30 35 90 3 0 10 0 pm Particle Size Commercial Buildings P...

Page 22: ...type SERVICE Service Parts List Item Part No Description 1 4022254 Accumulator 2 4021475 Air Filter Pleated Cloth 3 4028240 Fan Blower w Capacitor 4 4033925 05 Evaporator Coil 5 4028231 Capillary Tubes 6 4023875 Collar Inlet 8 Galvanized Steel 7 4023928 Collar Inlet 6 Galvanized Steel with Damper 8 4020623 Collar Outlet 8 White for outlet only 9 4029168 Compressor 10 4029169 Compressor Overload 11...

Page 23: ...ires together only the fan should run Disconnect the wires 8 Connect the yellow and blue wires together fan and compressor should run Disconnect the wires 9 If this test works then the field control wiring is ok 10 If the problem persists then the control is most likely faulty WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL POWER MUST BE PRESENT TO PERFORM SOME TESTS THESE TESTS SHOULD BE PERFORMED BY ...

Page 24: ...grees or below and or in area of low relative humidity the dehumidifier will produce little to no water 7 Collecting the water removed in a 24 hour period will give a measurement of performance WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL POWER MUST BE PRESENT TO PERFORM SOME TESTS THESE TESTS SHOULD BE PERFORMED BY A QUALIFIED SERVICE PERSON Fan is not running Dehumidification or fan is being calle...

Page 25: ...osts related to changes to a Product or Component that may be required by any codes laws or regulations that may become effective after initial purchase of the Product by Customer Customer Responsibilities As a further condition to obtaining warranty coverage hereunder the Customer must send a valid warranty claim to Therma Stor such that Therma Stor receives such claim prior to the end of the app...

Page 26: ...26 Ultra Aire 100V Installation Instructions www Ultra Aire com 1 800 533 7533 ...

Page 27: ...27 www Ultra Aire com 1 800 533 7533 Ultra Aire 100V Installation Instructions ...

Page 28: ...1 800 533 7533 www Ultra Aire com ...

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