ULPOWER UL260 Operating Manual Download Page 9

Operating Manual 

UL

POWER

 

 

 

 

 

UL

260,

UL

350,

UL

390,

UL

520

 

M0310: OM 260 - 520A01 Revision No: 04 

Date:  

2021-11-18

 

Page: 

of

 23 

 

Description of systems 

Lubricant system 

The  high  volume  oil  pump,  with  integrated  pressure  release  valve,  takes  up  oil  through  a  coarse 
filter on the oil pick up tube which is located in the wet oil sump. 

An impressive amount of pressurized oil is pumped through the  mandatory oil cooler (not included 
as standard with the engine) and oil filter before it enters the main oil gallery where it lubricates 
the essential parts of the engine. Excessive oil accumulates back into the  oil sump.  

Fuel system 

Fuel from the tanks is guided through a coarse filter before reaching the electrical fuel pump. This 
high  volume  fuel  pump  (120l/h    or    32USgal/h)  creates  a  pressurized  fuel  flow  and  pumps  fuel 
through  a  fuel  fine  filter  towards  the  injectors  and  the  integrated  fuel  pressure  regulator. 
Afterwards excessive fuel is returned to the fuel tank. 

Electronic Engine Management system 

All ULPower engines are equipped with an electronic injection and ignition system.   

The ECU automatically sets the fuel mixture and ignition timing (multiple times per second!). As a 
result, in the cockpit, there is no choke, no primer, no carb heat, and no mixture, just a single lever 
: the throttle. It will even fine tune the fuel flow to compensate for changes in barometric pressure 
as well as inlet air temperature in the inlet manifold/airbox. The fuel mixture and ignition timing is 
controlled for operations up to 18.000 ft.   

With timing corrections to avoid detonation and a built-in rev-limiter,(3.300rpm on most naturally 
aspirated engines or 2.700 RPM on turbo engines) the ECU not only ensures efficient power to fuel 
consumption at any given operating condition.  

Note: 

The engine is managed electronically, consequently, the engine cannot run without a 
working electrical system.  
The  UL 260 / UL350 engine and fuel pump use maximum continuous 15 Amps

1

 to operate. 

The  UL 390 / UL520 engine and fuel pump use maximum continuous 21 Amps

1

 to operate. 

 

Note: 

The   UL260/UL350  engine comes standard with an  integrated AC generator with external 
rectifier/regulator that can supply up to 30 Amps. The UL390/UL520 generator can supply 
up to 50 Amps. This should be sufficient to charge the battery while the standard engine is 
operating  and  other  electrical  aircraft  systems  are  in  use.  Electrical  system  should  be 
monitored to ensure sufficient electrical power is available to maintain battery charge at 
all  times.  In  the  event  of  alternator  failure,  in  cockpit  non-essential  electrical  systems 
should  be  switched  off  to  maximize  engine  operation  time  whilst  seeking  an  immediate 
landing site. 

 

 
 
 

                                                 

1

 Operation : one pump, dual ignition, single ECU, 3300 RPM ,13.5V 

Summary of Contents for UL260

Page 1: ...UL26o UL35o UL39o UL52o Operating Manual M0310 OM 260 520A01 Revision No 04 Date 2021 11 18...

Page 2: ......

Page 3: ...addition to this Operating Manual please refer to the following Installation Manual Technical Data document Installation checklist Trouble shooting manual Illustrated Parts Catalogue Propeller flange...

Page 4: ...hese indications are important and must be respected WARNING Identifies an instruction which if not followed may cause serious injury including the possibility of death Attention Denotes an instructio...

Page 5: ...iscretion and responsibility of the aircraft manufacturer assembler and owner user ULPower makes no warranty or representation on the suitability of its engine s use on any particular aircraft Further...

Page 6: ...ep the engine in top operating condition at all times Do not operate any aircraft which is not properly maintained or has engine operating irregularities which have not been corrected To eliminate pos...

Page 7: ...eviation from bank angle 11 Oil level 11 Operation limits 12 Electrical power 13 Manifold air temperature 13 Rail fuel pressure 13 Oil pressure 14 EGT 14 Cylinder head temperature 14 Turbo pressure 14...

Page 8: ...Date 2021 11 18 Page 6 of 23 Exceeding of max admissible oil pressure 20 Relative fuel pressure deviates from normal 21 Derivation of turbo pressure if applicable 21 Single CHT and or EGT drop 21 Kno...

Page 9: ...le It will even fine tune the fuel flow to compensate for changes in barometric pressure as well as inlet air temperature in the inlet manifold airbox The fuel mixture and ignition timing is controlle...

Page 10: ...are air and oil cooled Installing the ram air ducts that come with the engine is mandatory See installation manual for more info on this subject The installation of an oil cooler is mandatory as the...

Page 11: ...l test by disconnecting one of the sensors if the installation is ok the check light will come up When there is a problem with one of the following sensors the CHECK light will come on Oil temperature...

Page 12: ...first 15 hours This means For the first 15 hours Avoid continuous running at full power But on the other hand do not run the engine for a long time at idle on the ground Go flying after take off and i...

Page 13: ...91 27 3300 UL 520T 220 200 2700 1 22 36 2700 Table 1 Performance Acceleration Only operate the engine at zero gravity and in negative g conditions during a limited amount of time Positive oil pressure...

Page 14: ...F 40 C 40 F Yellow 12 5 12 7V 50 80 C 122 176 F 1 2Bar 15 29PSI 300 400 C 572 752 F 50 C 122 F Green 12 7 14 5V 80 100 C 176 212 F 30 40 C 13 104 F 30 60 C 13 140 F 2 4 3 4Bar 35 49PSI 2 5Bar 29 73PS...

Page 15: ...nes we advise to install a suitable intercooler see installation manual Engine Naturally aspirated Turbocharged normalized Max at start 60 C 140 F 5 75 C 167 F Max at take off 50 C 122 F 5 70 C 158 F...

Page 16: ...00 RPM hot oil Min 0 7 bar 10 PSI EGT EGT varies upon delivered power Most important is that all EGT values are equal EGT values should normally be within 100 C of each other depending on installation...

Page 17: ...e above engines if regular fuel is not available Note Due to higher lead content in AVGAS 100 LL the wear of the valve and valve seats the deposits in combustion chamber and lead sentiments in the lub...

Page 18: ...l is between the min and max marks Before starting a long flight replenish up to max level Difference in oil quantity between min and max level is 1 litre 1 quarts Inspect exhaust system for damage le...

Page 19: ...rities may occur Attention Boost pressure must be within range Fuel pressure must be within range Note Check with aircraft propeller operating handbook since engine speed depends on the propeller used...

Page 20: ...n the engine by switching off power to ECU before cutting off fuel ignition Under normal circumstances the descent and taxiing may have cooled the engine down however the two minutes idle time should...

Page 21: ...ncy backup Operating the engine on one ignition system only reduces redundancy safety not the power output Sudden engine stop WARNING If prior to sudden engine stoppage no abnormal noise indicated int...

Page 22: ...below minimum WARNING Oil pressure should be above minimum at all times If not shut down the engine immediately or as soon as possible In flight reduce engine power setting and speed to the required m...

Page 23: ...000 ft If the turbo pressure is too low verify that the RPM is above 2000 RPM Increase RPM turbo spool up to see if turbo pressure increases to normal value If the turbo pressure is too high the over...

Page 24: ...lt in visible damage After a prop strike or sudden stoppage the incident must be entered in the engine logbook The only known safe procedure is to remove and disassemble the engine and completely insp...

Page 25: ...11 Aerobatic engines for naturally aspirated engines Pg 12 Add UL520T in performance chart Pg 13 Add turbo engine specifications at manifold air temperature and relative fuel pressure chart Pg 15 Add...

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