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(1) It’s required to use a dedicated 16A power plug for the charger;

(2) It’s required to use copper core cables with flame-retardant sheath; the cables’ core diameter is not less than 2.5mm

2

.

(3) Make sure that the plug is clean (no dirty) and no damage before charging.

3.Charging Environment Requirements

(1) Spacious and airy;

(2) No flammable materials; prohibited charging in warehouse.

(3) Keep away from valuables such as automobiles.

(4) Keep away from bedroom when charging at night.

(5)Prohibit placing the charging plugs, charging cables or charger itself on car cabs, plastics chairs and other inflammable objects.

IV Regularly Maintenance

(1) Check 16A sockets regularly, if the connection between the socket and the plug is loose or poor contacting, they should be firmly connected or replaced

before the charger be used. The poor contact may result in overheating and burning of the plug and socket, and even cause a fire.

(2) Check the leakage protection air breaker regularly using the test button to ensure its protection function is valid.

(3) Make sure to use a dedicated input cable and plug for the charger.

(4) Make sure that there are no foreign matters between the charger’s shell and the cooling fan to avoid damage to the fan

(5) Make sure that the appearance of battery is not ballooning; the battery is not overheating when charging.

IV Product Models

1. Naming Rules

2. Available Product Models

        CH4100-4825

 CH4100-4830

CH4100-4835

        CH4100-6025

 CH4100-6030

CH4100-6035

        CH4100-6425

 CH4100-6430

CH4100-6435

        CH4100-7220

 CH4100-7225

CH4100-7230

        CH4100-9615

 CH4100-9620

CH4100-9625

Note: Portable versions are available for above models, these models will be ended with a structure code ‘B’ such as ‘CH4100-4825B’.

V Technical Specifications

Rated input voltage:          220Vac 50/60Hz

Input voltage range:         85~265Vac (Note: When the Input voltage is lower than 185Vac, the output power will be limited to

1.5KW)

Input Current:               ≤ 16A (Note: except models of “CH4100-9625”)

Power Factor:               ≥ 0.99 @ 220Vac input, full power output;

Total Harmonic Current:       ≤ 5% @ 220Vac input, full power output;

Nominal output voltage (Un):   See Model Description

Maxim output voltage:         140%Un

Rated output current (Ir):       See Model Description

Voltage regulation accuracy:    ≤ 0.5%

Current regulation accuracy:    ≤ 2%

Conversion efficiency:         ≥ 95% @ 220Vac input, full power output

Protection class:              IP66

Audible Noise:               ≤ 40dB

Seismic rating:               Designed according to IEC60335-2-29-2004-Part.21

Working temperature:        -25~55

 (Note: models whose output power greater than 2KW will ensure 2KW output at 60

. )

Storage temperature:          - 40~80

                         

Recognition certificates:       CE SGS

VI parts list

CH4100 Series High Efficiency Intelligent Charg...

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Summary of Contents for CH4100 Series

Page 1: ...ion Description 10 IX Methods of Operation 12 X Appearance and Installation Dimensions 13 XI Faults solutions 14 I Product Overview CH4100 series high efficiency intelligent charger is designed to charge power batteries of electric vehicles This series of products adopt the most advanced technologies such as LLC resonant active power factor correction microcomputer measurement and control digital ...

Page 2: ...ected to AC power supply with extension cables please make sure that the extension cable can withstand the maximum input current GB 2 5mm2 copper core cable is recommended to be used and limit the extension cable length within 10m 5 Don t place the charger in water or rain position otherwise there is a danger that may cause electric shock and damage to the charger 6 The charger s DC output plug sh...

Page 3: ...he appearance of battery is not ballooning the battery is not overheating when charging IV Product Models 1 Naming Rules 2 Available Product Models CH4100 4825 CH4100 4830 CH4100 4835 CH4100 6025 CH4100 6030 CH4100 6035 CH4100 6425 CH4100 6430 CH4100 6435 CH4100 7220 CH4100 7225 CH4100 7230 CH4100 9615 CH4100 9620 CH4100 9625 Note Portable versions are available for above models these models will ...

Page 4: ... N Neutral wire 3 Yellow and green 2 5 mm2 PE Protective grounding wire Output Cables Terminal Model SB50 Needle No Wire Color Wire core diameter Description red 6 mm2 Output positive pole black 6 mm2 Output negative pole Signal Cables Needle No Wire Color Wire core diameter Description Needle No 1 brown 2 Blue DJ7031Y 2 3 21 external LED indicator interface DJ7031Y 2 3 11 3 yellow 4 purple DJ7021...

Page 5: ... 8 Blue and white 9 Green and white 10 orange DJ7021 2 11 Forbidden signal interface normal close DJ7021 2 21 11 grey Wire core diameter 0 5 mm2 for all Signal wires Signal Cables Terminal Diagram Direction of view form the cables to terminal VIII Charging Indicator Information Description The charger installed a LED indicator internally this built in indicator display information through the wind...

Page 6: ...al 2 Connect the input plug of the charger to AC power socket until the charger turns into normal charging process observe the LED Indicator then Charger will automatically charge the batteries When fully charged the charger will automatically shut down and display full power 3 If observed the battery become overheating or ballooning during charging process you should stop the charger immediately ...

Page 7: ...amaged or aging Check and replace battery Battery Overheating Battery is damaged or aging Check and replace battery Pre charge timeout Battery is damaged or aging Check and replace battery Internal temperature sensor fault Charger is broken inside Please contact us Output voltage feedback fault Charger is broken inside Please contact us Full Power after short charging Battery is broken Poor contac...

Page 8: ...t all connectors correctly and recharge Battery is broken Replace new battery LED indicator doesn t light AC input is not connected firmly Check AC power supply and chargers input cables Charger is broken inside Please contact us If your charger still cannot work correctly after above treatment please record the state of the fault phenomenon and charging indicator information then contact us Conta...

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