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Version 1 

 

 

 

UE UCA586 INSTALLATION & OPERATION 

 

POWER REQUIREMENTS 

The UE UCA586 requires a 24 Volt, DC power source @ 200 milliamperes total. The power 
connections are to be made to the I/O cable. Refer to the Pin Out/Description Diagram for the 
connections.   
 

SENSITIVITY CONTROL 

In order to accommodate the entire 100 decibel dynamic range, some adjustment in the field is 
required. This is set by the 20 turn potentiometer located inside the unit. It is accessed through the 
front panel behind the hex head screw next to the DB9 connector. The sensitivity is preset at the 
factory to maximum or fully clockwise. If this is too sensitive, turn the potentiometer counterclockwise 
to decrease the sensitivity. 
 

THRESHOLD CONTROL 

The threshold adjustment is available if an alarm output is required. This is the adjustment used to get 
a simple output signal change when the ultrasonic input has either exceeded or gone below a set 
point.  There is a Alarm Threshold Sense output at pin 8 on the DB9 connector or on the Blue colored  
I/O Cable wire. This can be detected as a voltage from 0-10 VDC which is where the  threshold or set 
point is currently adjusted to. To raise the level, turn the potentiometer clockwise and to lower 
the level turn the potentiometer counterclockwise.    

 

VOLTAGE AND CURRENT OUTPUTS 

The sensor provides voltage, and current outputs. The voltage and current outputs are continuous 
analog signals that are proportional to the ultrasonic activity sensed. 
 
The voltage output has a range of 0 to 10 volts DC full scale. A 2.5 volt change in output voltage 
corresponds to a 10dB change in ultrasonic input signal. Therefore, the entire 10 volt range represents 
a 40 dB change in ultrasonic input level. 
 
The current output has a range of 4 mA to 20 mA DC. Therefore, the full 4 mA to 20 mA range 
represents an ultrasonic level change of 40dB. The output can be connected to a 250 OHM resistor 
from current output to current output return and fed to a 5V A to D converter if digital monitoring is 
required. Refer to the diagram for connections. Note: Current output is 4-20 mA output (pin 2) and 
current output return is pin 3 . 

 

ALARM OUTPUT 

The sensor provides an alarm output which is an open collector transistor. The open collector can 
switch 24 volts DC @10 mA maximum. The alarm is preset at the Factory to transition at 50% of full 
sca

le. There are no “dead bands”. The alarm output stops conducting when the input or ultrasonic 

signal level exceeds the threshold level or set point. 
 

HETERODYNED AUDIO OUTPUT 

The sensor provides an audio output for use with a speaker or a pair of headphones. The signal can 
also be fed into a spectrum analyzer for waveform analysis. The output level is preset at the Factory 
@ 90 dBA for the full scale output. 

 

SYSTEM SETUP 

Once the system is connected and functioning properly, the sensor should be exposed to the user’s 
steady state source of ultrasound (bearing, leak, etc.) this ultrasonic source should represent a 
normally functioning valve, bearing, etc. During exposure, the user should monitor the current or 
voltage output. The sensitivity should be adjusted so that this steady state ultrasonic level is converted 
to an output that is located somewhere in the lower portion of the applicable range (4.3 to 5.0 mA on 
the current output or .5 to 1.0 volt on the voltage output). 
 
The unit will now sense the increases in ultrasonic activity above the ambient condition. 

Summary of Contents for UCA586

Page 1: ...Version 1 1 UE UCA586 ULTRASONIC CONDITION ANALYZER Instruction Manual ...

Page 2: ...al Filings Etc 4 UE UCA586 INSTALLATION OPERATION 5 POWER REQUIREMENTS 5 SENSITIVITY CONTROL 5 THRESHOLD CONTROL 5 VOLTAGE AND CURRENT OUTPUTS 5 ALARM OUTPUT 5 HETERODYNED AUDIO OUTPUT 5 SYSTEM SETUP 5 DECREASES OF ULTRASOUND LEVELS 6 UE UCA586 PIN OUT DESCRIPTION DIAGRAM 6 PANEL INDICATORS 6 PANEL Adjustments 6 Specifications 8 ...

Page 3: ...sound waves that occur above human perception The normal audible environment in which the human ear is capable of sensing is 20 Hertz to 20 kHz 1 000 Hertz is 1 kiloHertz or 1 kHz The average threshold of human perception is 16 500 Hertz or 16 5 kiloHertz These audible wavelengths range in size from as small as 3 4 inch 1 9 cm to as large as 56 feet 17 m The frequencies sensed by airborne ultrasou...

Page 4: ...ne the increase in cavitation activity can be monitored to a point where an alarm can be set and preventive measures can be taken Monitoring flow no flow and leakage Valves control fluid flow Whether the valve s function is to provide a simple flow no flow operation on off or to regulate the amount of flow a malfunction can be critical Changes in amplitude related to these conditions can be monito...

Page 5: ...trasonic input signal Therefore the entire 10 volt range represents a 40 dB change in ultrasonic input level The current output has a range of 4 mA to 20 mA DC Therefore the full 4 mA to 20 mA range represents an ultrasonic level change of 40dB The output can be connected to a 250 OHM resistor from current output to current output return and fed to a 5V A to D converter if digital monitoring is re...

Page 6: ... Green 4 20 mA Return 4 White Heterodyned Audio Output 5 Black Ground 6 Yellow Open Collector Alarm Output rated at 24VDC 10 mA maximun 7 Black Ground 8 Blue Alarm Threshold Set Point Sense 9 Brown Power Supply Voltage Input 20 to 30 VDC nominal 24VDC 200 mA maximum PANEL INDICATORS LED FUNCTION Blue UCA586 Powered Up Ok to Monitor Red LED ON Alarm Condition PANEL Adjustments Sensitivity Adjust Th...

Page 7: ...Version 1 7 HEIGHT 1 90 4 HOLES 1875 DIA 3 3125 3 6875 TYP 3 625 TYP 2 50 ...

Page 8: ...larm Open collector rated 24 VDC 10 mA Threshold Level Adjustable over the output range Alarm output stops conducting when input level exceeds the threshold level set point Heterodyned Audio Output 90 dBA at full scale output into 16 ohms 3 dB bandwidth approx 6 kHz Threshold Setting Low impedance output which senses the threshold setpoint set point Dynamic Input Range Approx 100 dB I O Cable RF s...

Page 9: ...a TN38 9UH United Kingdom Telephone 01424 858118 Website Address www alpine components co uk Alpine Components is the abbreviated trading name for Alpine Components Limited The company has been trading since 1991 and was incorporated on 13 11 2006 in the United Kingdom Company Registration Number 05996485 VAT Number GB583598190 ...

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