U.S.SAWS Mark III Dust Buggy Operating Manual Download Page 7

PRE-OPERATION CHECKLIST

7

5.6 

Remove bolt in the blade guard holding bracket. Hold the blade 

guard firmly and raise guard up into the holding bracket. Reinsert bolt in 

the blade guard holding bracket and tighten nut.

5.7 

Install dry cut diamond blade. See section 8.1 for detailed 

instructions on removing and installing blades. Inspect diamond blades 

for damage at least twice daily and before each use. Damaged diamond 

blades are hazardous and should never be used on a MARK III. 

See Figure 10.

WARNING

 

 

 

 

Read and understand 

operator's manual before 

using this machine.

 

Failure to follow operating 

Instructions could result 

in injury or damage to 

equipment.

 

  

Use only diamond blades (steel 

centered diamond cutting-off 

wheels) with this machine. RPM 

rating on blade must exceed 

machine max rpm rating. The use 

of any other blade could result in 

death or serious injury. 

 

 

 

 

 

 

 

5400 MAX. RPM

 

 

 

 

 

 

 

Avoid injury.

 

Do NOT operate with 

guard removed.

 

Replace guard before 

operating machine.

 

 

C1 hazard Communication Sywems. LLLLC

C  

M

MO

O--7

74

46

6--0

02

24

41

1  

  

  

  

  

 

 

To avoid injury:

 

Always inspect saw 

blades before use.

 

Replace all cracked or damaged 

blades.

 

 

 

Rotating blade 

hazard.

 

Do NOT operate with 

guard up.

 

Keep hands and feet 

away.

 

 

Engine exhaust 

contains poisonous 

ccaarrbboonn  m

moonnooxxiiddee  ggaass..  

Breathing it could cause 

death.

 

Operate machine in well 

ventilated area.

 

 

 

 

This product can expose you to chemicals, including NICKEL. When used, serviced, cleaned, or maintained equipment could generate particulates  

that contain chemicals, including silica. These chemicals are known to the state of California to cause cancer and birth defects or other  

reproductive harm.  For more information, visit 

www.P65Warnings.ca.gov

4.0 

Rules for safer operation 

TO AVOID INJURY.

Always inspect saw blades be-

fore use. Replace all cracked 

or damaged blades.

Figure 3 - Warning label - inspect blades before use

5.8  

Move the front and rear pointer arms down towards the 

ground. Turn the height adjustment handle clockwise until the blade 

touches   the ground. Now turn the adjustment handle counter-clock-

wise one complete 360° turn. This will raise the blade slightly off the 

ground.

5.9 

Using the marked chalk line or any straight line on the ground, 

align the blade with the line. On the pointer wheels, loosen the adjust-

ment nuts and align the wheels with the same chalk line. Push the 

MARK III along the line to verify the alignment is straight. See Figure 11 

and Figure 12.

Figure 4 - Pointer wheel

Figure 5 

- MARK III bottom view

Surface Prep

Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

CAUTION: 

The blade depth is approximate and not exact. Many vari-

ables affect the exact blade depth such as the exact diameter of a worn 

diamond blade. If an accurate depth must be cut, install the blade to be 

used with the engine in the OFF position. Place the MARK III in a secure 

position that allows the blade to overhang and be visibly measured at 

full blade depth. An example would be blocking the wheels with the 

engine in the OFF position and lowering the MARK III blade along side a 

street curb. This will allow a measurement from the bottom of the blade 

to the top of the curb.

5.10 

Hold the blade guard firmly and remove the bolt in the blade 

guard holding bracket. Lower the blade guard down until the 2” caster 

wheel touches work surface. Reinsert bolt in the blade guard holding 

bracket for future use.

5.11 

Make sure the blade guard caster wheel and white dust 

urethane seal at the blade guard base are firmly touching the work 

surface. 

 

WARNING: 

Breathable silica may be generated by use of this product. 

Silica can cause severe and permanent lung damage, cancer, and other 

serious diseases. Do not breath the dust. Do not rely on your sight 

or smell to determine if the dust is in the air. Silica may be in the air 

without a visible dust cloud. If air monitoring equipment for silica is not 

provided by your employer at your work site, you MUST wear appropriate 

respiratory protection when using or servicing the machine. Consult your 

employer and OSHA regarding the appropriate respiratory protection.

5.12 

Slide the 3” diameter vacuum hose over the connector and 

tighten the worm drive hose clamp. Pull firmly on the hose to verify the 

connection will not slide off.

Summary of Contents for Mark III Dust Buggy

Page 1: ...LWAYS WEAR SAFETY APPROVED HEARING PROTECTION U S English 08 31 2020 Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of U S SAWS Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com ...

Page 2: ...uct you in safety practices for dealing with these conditions Keep all manuals provided with your machine in a safe place at all times The information and specifications included in this publication were in effect at the time of approval for printing U S SAWS reserves the right however to discontinue or change specifications or design at any time with out notice and without incurring any obligatio...

Page 3: ... diamond blades steel centered diamond cutting off wheels with this machine RPM rating on blade must exceed machine max rpm rating The use of any other blade could result in death or serious injury 5400 MAX RPM C1hazard Communication Sywems L LL LC C M MO O 7 74 46 6 0 02 24 41 1 To avoid injury Always inspect saw blades before use Replace all cracked or damaged blades de with d feet Engine exhaus...

Page 4: ...gerous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts etc Never run over any loose objects 4 12 KEEP CHILDREN AND VISITORS AWAY Do not allow anyone to stand in line with the blade path Do not let children or visitors contact machine or extension cord Kee...

Page 5: ...nction properly 4 35 SECURELY MOUNT ACCESSORIES AND BLADES TO THE MACHINE Extra care must be taken when using saws on an elevated location to pre vent injury to someone on a lower level in the event the tool or accessory should drop Do not operate without fall protection for operator and debris protection for public 4 36 NEVER TOUCH THE MOVING PARTS Never touch moving parts such as blades belts an...

Page 6: ...hines in a well ventilated area Do not operate in areas where exhaust fumes could accumulate without wearing appropriate respiratory protection Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide gases See Figure 7 E En ng gi in ne e e ex xh ha au us st t c co on nt ta ai in ns s p po oi is so on no ou us s c ca ar rb bo on n m mo on no ox xi id de ...

Page 7: ...ly off the ground 5 9 Using the marked chalk line or any straight line on the ground align the blade with the line On the pointer wheels loosen the adjust ment nuts and align the wheels with the same chalk line Push the MARK III along the line to verify the alignment is straight See Figure 11 and Figure 12 Figure 4 Pointer wheel Figure 5 MARK III bottom view Surface Prep Division P 877 817 6687 F ...

Page 8: ...tating blade hazard Do NOT operate with guard up Keep hands and feet away Engine exhaust contains poisonous c ca ar rb bo on n m mo on no ox xi id de e g ga as s Breathing it could cause death Operate machine in well ventilated area Thisproduct can exposeyou tochemicals including NICKEL When used serviced cleaned ormaintained equipmentcouldgenerateparticulates thatcontain chemicals includingsilica...

Page 9: ...g instructions in section 5 0 6 2 The machine should be unplugged from electricity before start ing this operation WARNING Never attempt to start the engine with the diamond blade inserted in a joint or previous cut The blade will turn as soon as the MARK III is started This could damage the blade or cause the MARK III to jump backwards 6 3 Set the blade depth adjustment handle to the lowest point...

Page 10: ...full depth Do not force the saw forward Let the rpm of the saw stay high and let the blade do the cutting Forcing the blade will cause excessive heat and may make cutting slower The saw must be guided in an accurate and skillful manner as to keep the saw in the joint fill material and not wander off into the concrete This is especially important when removing polyurea 6 21 Finishing a cut When the...

Page 11: ... at www ussaws com sales ussaws com Reference Number Part Number 1 SX13711 2 US32606 3 SX13730 4 US31158 Washer US31337 Nut US30152 5 SX113742 6 US31053 13 7 SX13753 Reference Number Part Number 8 SX13750 9 SX13740 10 See Expanded View 11 SX13751 12 See Expanded View 13 SX13720 14 US31222 9 Washer 2 US31351 Nut US31351 1 ...

Page 12: ...ce Number Part Number 15 SX13743 16 US31063 11 Washer US31127 10 17 US31102 1 Reference Number Part Number 18 US23154 19 SX65020 20 SX50501 21 PDC SPA4 Reference Number Part Number 9 SX13740 22 See Expanded View 23 US31063 11 Nut US31056 11 25 SX13739 26 SX13738 27 SX13737 28 US32102 5 29 US31168 Washer US31337 Nut US31052 ...

Page 13: ...sales ussaws com Reference Number Part Number 30 SX13735 31 SX13734 32 SX13736 33 US31060 5 Spring US31339 10 Reference Number Part Number 34 US67112 35 US60223 36 US67111 37 US67114 Reference Number Part Number 38 US24600 33 39 Comes as part of SXW24230 40 US31102 1 41 US67116 42 US32409 43 SX13733 ...

Page 14: ...sales ussaws com Reference Number Part Number 30 SX13735 31 SX13734 32 SX13736 33 US31060 5 Spring US31339 10 Reference Number Part Number 34 US67112 35 US60223 36 US67111 37 US67114 Reference Number Part Number 38 US24600 33 39 Comes as part of SXW24230 40 US31102 1 41 US67116 42 US32409 43 SX13733 ...

Page 15: ... com Reference Number Part Number 6 US31053 13 44 US32235 45 US31053 14 46 US30176 1 Reference Number Part Number 47 US31102 1 Washer US31321 Nut US3110 1 48 US31102 1 Washer US31321 Nut US3110 1 49 US13572 50 US13572 1C 51 US31117 1 Nut US31110 1 52 SX13561 7 53 US31102 1 Washer US31321 Nut US3110 1 54 SX78119 ...

Page 16: ...out Concrete Cutting Polyurea Joint Filler Removal DCB08095UD 8 X 095 X 5 8 7 8 Supreme Grade Dry Cut Blade APB08095D 8 X 095 X 5 8 7 8 TIGERTOOTH Diamond Grit Blade DCB08125UD 8 X 125 X 5 8 7 8 Supreme Grade Dry Cut Blade APB08125D 8 X 125 X 5 8 7 8 TIGERTOOTH Diamond Grit Blade DCB08250UD 8 X 250 X 5 8 7 8 Supreme Grade Dry Cut Blade ...

Page 17: ...tion to return merchandise under warranty must first be obtained from U S SAWS 8 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 8 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 18: ... the warranty registration card do not operate this machine before contacting U S SAWS at 1 877 817 6687 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the following information and mail or fax it to U S SAWS 3702 W Central Ave Santa Ana CA 92704 Fax No 714 ...

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