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Figure 1 - Warning label - read and understand manual

5.1

 

Start by reading the entire Metabo Grinder Owner’s Manual, 

Rx for Diamond Blade Safety, and Rx for Concrete Saws by the 
Masonry and Concrete Saw Manufacturers Institute. Then, read the 
entire Heavy Duty Dust Buggy operations and maintenance manual. 
Get familiar with the machine’s parts. See Figure 1 through Figure 
32.

WARNING: 

Improperly maintaining the Heavy Duty Dust Buggy 

including the Metabo grinder or failing to correct a problem before 
operation could cause a malfunction resulting in a serious injury. 
Always perform a pre-operation inspection before each operation 
and correct any problem. 

5.2 

Observe the condition of your work environment. Walk over 

area work area and look for hazards. Make sure the work environ-
ment is safe and meets all safe-working conditions discussed in 
section 4, Rules for safer operation.

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUT PROPER 

TRAINING AND. UNDERSTANDING OF THE OWNERS MANUAL

WHEN OPERATING THIS MACHINE

6

Keep all guards 
in place

 

 

Wear Head Protec-
tion, breathing pro-
tection, and the use 
of hearing protection 
is mandatory

 

 

Flying debris 
and loud noise 
hazards. Wear 
ear and eye 
protection

Wear hand 
protection

5.3 

Obtain SAFETY DATA SHEET (SDS) for all work surface materi-

als. This includes primers, all coatings, adhesives, tile and crack filling 

materials, etc. Do not attempt to cut, clean out, or remove material with-
out SDS information. Consult SDS sheet for health hazards information. 

WARNING:

 The 

 U.S.SAWS Heavy Duty Dust Buggy 

maximum blade 

operating speed is 6600 rpm. Do not use a blade that is not a dry cut 
diamond blade. Using a non dry cut diamond blade or a blade rated 
below 6600 rpm could result in severe blade failure, personal injury 
or death. See Figure 8 and Figure 9. Never cut material for which the 
blade was not designed. Check blade manufacturer’s guidelines on 
material to be cut. Never operate a blade in the wrong rotation direc-
tion. Verify blade direction when changing blades. The 

 U.S.SAWS Heavy 

Duty Dust Buggy i

s designed to cut in a straight line. Never attempt to 

cut any pattern or follow any joint that is not a straight line.

Surface Prep
Division 

P: 877-817- 6687  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

5.0 

PRE-OPERATION CHECKLIST

6600 MAX. RPM

Figure 2 - Max rpm label - maximum blade speed

5.4 

Choose the proper dry cut diamond blade for the application, 

speed and material to be cut. See Figure 9.

  

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Figure 2 - Warning label - use only diamond blades

5.5 

Clearly mark all intended cut areas with straight paint or 

chalk lines.

CAUTION:

 Running the Heavy Duty Dust Buggy generates heat in the 

engine, blade and blade guard. Do not touch these components with-
out wearing proper heat protecting work gloves.

Summary of Contents for Heavy Duty Dust Buggy

Page 1: ...com sales ussaws com Notice of Copyright Protection Copyright 2020 by U S SAWS All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior wr...

Page 2: ...afe practices that may cause property damage 2 The owner s manual is intended to point out some of the basic safety situa tions that maybe encountered during the normal operation maintenance of the U...

Page 3: ...e max rpm rating The use of any other blade could result in death or serious injury Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com For Safe Operation Y...

Page 4: ...erous carbon monoxide gases 4 11 KEEP WORK AREA CLEAN DO NOT RUN OVER ANYTHING Loose objects could be thrown from crack Make sure area to be cut is clear from people and any loose objects nuts bolts e...

Page 5: ...a lower level in the event the tool or accessory should drop Do not operate without fall protection for operator and debris protection for public 4 35 NEVER TOUCH THE MOVING PARTS Never touch moving p...

Page 6: ...ile and crack filling materials etc Do not attempt to cut clean out or remove material with out SDS information Consult SDS sheet for health hazards information WARNING The U S SAWS Heavy Duty Dust Bu...

Page 7: ...etermine if the dust is in the air Silica may be in the air without a visible dust cloud If air monitoring equipment for silica is not provided by your employer at your work site you MUST wear appropr...

Page 8: ...Visit us at www ussaws com sales ussaws com CLEANING DEPTH OF JOINT SIZE JOINT WIDTH INCHES 1 8 3 16 3 16 3 8 3 8 1 2 1 2 or more Up to 2 Deep 8 095 125 187 187 250 375 375 500 095 spacers HARD HARD H...

Page 9: ...avy Duty Dust Buggy is turned on WARNING Never attempt to start the machine with the diamond blade inserted in a joint or previous cut The blade will turn as soon as the Heavy Duty Dust Buggy is start...

Page 10: ...um port and the blade will easily remove the sand 6 20 Filled Joint Line the blade up with the joint fill material to be removed turn the saw on and slowly lower the blade into the cut The saw will be...

Page 11: ...PARTS BREAKDOWN 7 0 Heavy Duty Dust Buggy Parts Breakdown 11 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 12: ...PARTS BREAKDOWN 12 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 13: ...PARTS BREAKDOWN 13 Surface Prep Division P 877 817 6687 F 813 621 7125 Visit us at www ussaws com sales ussaws com...

Page 14: ...g the pointer from being affected by debris in the crack 8 3 Install handle as shown The Dust Buggy handle comes pre assembled and simply needs to be bolted to the rolling chassis 8 3 1 Begin with bol...

Page 15: ...3 The Dust Buggy is supplied with two 2 large blade flanges Make sure to sandwich blade between them 8 4 4 Use the spindle lock on the grinder and supplied wrench to tighten the blade nut Raise the sp...

Page 16: ...ut Concrete Cutting Polyurea Joint Filler Removal DCB08095UD 8 X 095 X 5 8 7 8 Supreme Grade Dry Cut Blade APB08095D 8 X 095 X 5 8 7 8 TIGERTOOTH Diamond Grit Blade DCB08125UD 8 X 125 X 5 8 7 8 Suprem...

Page 17: ...ion to return merchandise under warranty must first be obtained from U S SAWS 8 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 8 1...

Page 18: ...the warranty registration card do not operate this machine before contacting U S SAWS at 1 877 817 6687 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION...

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